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62 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems elcon drawer series connectors true hot-plug, blind-mating mixed signal and power connectors product facts wide variety of contact sizes and styles from 1 amp signals up to power contacts rated at up to 200 amps each sequenced contacts for ?mate-first-break-last? operation floating panel-mount connectors float up to +/- 2 mm high durability specific products ranging from 100 to 1000 mate/un-mate cycles customizable products allow the freedom to add or remove power or signal contacts to meet specific application requirement most products recognized to us and canadian requirements under the component recognition program of underwriters laboratories file no. e28476 typical applications low noise power supplies switch-mode power supplies (smps) power factor-correcting (pfc) power supplies systems requiring mounting to backplane or chassis redundant (n + 1) power systems ?live? hot-plug power supplies all elcon drawer connectors in this section are rohs compliant technical documents product specification 108-2285 application specification 114-13206 tyco electronics offers a wide selection of blind- mateable ?drawer? connec- tors to suit modular equipment designs. the term ?drawer connector? was created to describe a cabinet drawer where the connector is installed at the back of the drawer and is mated by closing the drawer. since the ?drawer? is often times made with a somewhat loose fit ? to enable easy opening and closing, the drawer connec- tor must provide sufficient self-alignment and ideally a floating connection to the cabinet or drawer to keep the connection from binding. the power drawer connec- tors in this catalog are divided into two separate categories: high power drawers and low power drawers. specifically, the the contacts are the core of the elcon drawer series connectors. for cost sensitive applications the different hybrid drawer connectors offer a wide variety of shapes and sizes aimed at keeping cost mini- mized and still providing a reliable separable interface. regardless of the applica- tion, tyco electronics offers a wide variety of power & signal blind-mateable drawer connectors. need more information? call technical support at the numbers listed below. technical support is staffed with specialists well versed in all tyco electronics products. they can provide you with: technical support catalogs technical documents product samples tyco electronics authorized distributor locations r cus ? and product line names in these two categories are: high power drawer connectors elcon drawer series connectors low power drawer connectors amp drawer series connectors mini power drawer blind-mate drawer connectors hybrid mini drawer connectors some of the benefits of the power drawer connectors from tyco electronics are the robustness of the housing designs and the durability of the contacts. high-end applications such as networking switches and servers want the lowest possible voltage drop across the connector. for these applications the high conductivity screw- machined contacts with either gold or silver plating offer the best performance.
63 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems elcon drawer series connectors true hot-plug, blind-mating mixed signal and power connectors (continued) probe-proof double crown band contacts the size #0 contacts used in the top drawer, double drawer, dualpower and quadpower connectors are also available in a probe-proof double crown band version. these contacts are spe- cially suited for operator- serviced power supplies that require extra safety protection. signal/power sequencing all signal and some power contacts are available in various lengths to allow multiple levels of sequenc- ing, thus giving the engineer further design flexibility. mating polarization to provide for positive housing mating of connectors, polarization is provided in the form of molded-in guide posts or pre-installed guide pins. regulatory agency certifications tyco electronics elcon drawer series connectors have been evaluated and found to comply with the ul1977 standard and the csa standard c22.2 no. 182.3-m1987. tyco electronics can also work with the customer to obtain application-specific regulatory certifications if needed. wide array of standard contacts elcon drawer connectors support various termination styles, including crimp for cable, solder tail and com- pliant press-fit for mounting to pcb, and internal/ external threads for termina- tion to lugs and/or busbars. see table below for details. termination contact size pc tail press-fit crimp threaded internal external #20 ??? #16 ??? #12 ??? #8 ????? #4 ??? #0 ??? application-specific designs if none of our standard drawer connectors satisfies your requirements, tyco electronics can develop an elcon con- nector design specific to your application. we will work closely with your engi- neers to fully understand the design requirements and develop an intercon- nect solution that meets your stated needs. after the concept and design stages, tyco electronics produces prototypes that perform both electrically and mechanically the same as production parts. these machined parts are used for testing, regulatory agency evaluations and even as pre-production components, allowing the shortest lead time from concept to manufacturing in the industry. concept tyco electronics engineers work closely with the cus- tomer to fully understand the design requirements. design a sketch drawing of the design concept is created for customer review, and the design is finalized only when it fully meets the require- ments of the customer. prototypes the design is frozen and work on the mold tools starts. meanwhile, tyco electronics builds prototypes that are identical to the production parts. production by the time the customer is ready for production, all requirements for release to production, such as qualification and regulatory agency approval, have been cleared. 3 mm diameter test probe in accordance with iec 435 protective cap (insulator) cus ?
64 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems how to tailor your elcon drawer connector if you selected a standard drawer connector for your appli- cation, before placing an order you need to specify your application-specific requirements, such as housing type, contact loading, and termination style. layout forms for all standard drawer connectors, such as the one shown below, are available online at http://www.tycoelectronics.com or can be obtained from tyco e lectronics customer serv ice for this purpose. complete a form for the pin and socket side of your connector as indicated in the instructions and fax it to your tyco electronics sales engineer. we will issue a unique part number specific to your configuration, which you can then use to place orders. samples and customer drawings are also available upon request. pin assembly 1. choose one housing from the pin housing selection menu table. place an x in the appropriate guide pin circles, if guide pins are required. 2. write the total quantity of each pin contact you require for each pin assembly in the qty column of the pin contact selection menu table. 3. crimp contacts are shipped uninstalled. threaded and pcb tail contacts are installed by tyco electronics; enter the letter reference of the desired contact in the appropriate contact positions on the drawing: e.g., if you need a size #20 premate pcb tail standard con- tact to be installed in contact position #10, write ?q? in circle #10. 4. sign, date and send the completed form to your local tyco electronics sales engineer. enter customer information company location contact name title telephone fax email address i am: ? end user ? contract manufacturer (end user: ) signature today?s date annual quantity required float-mount shoulder screw part number description qty. 1650399-1 screw, no 10-32 unc 2a 1650401-1 screw, m5 x 0.8 submit to your local tyco electronics sales engineer. pin connector (rear face) pin contact insertion side pin connector rear face cavity identification top assembly part number assigned by tyco electronics pin contact selection menu size ref. part number termination style & pin length qty. a = 1766811-1 crimp b = 1766819-1 probe proof, crimp c = 1766230-1 1/4-20 internal thread d = 1766274-1 m6 x 1 internal thread #0 e = 1766269-1 probe proof, 1/4-20 internal thread f = 1766275-1 probe proof, m6 x 1 internal thread g = 1766268-1 1/4-20 external thread h = 1766231-1 m6 x 1 external thread j = 1766270-1 probe proof, 1/4-20 external thread k = 1766276-1 probe proof, m6 x 1 external thread l = 1650155-1 crimp, standard m = 1650161-1 crimp, premate #20 n = 1650162-2 crimp, postmate p = 1650283-1 pcb tail, standard q = 1650065-1 pcb tail, premate r = 1650226-1 pcb tail, postmate s = 1766196-1 crimp, standard t = 1766198-1 crimp, premate #16 u = 1766199-2 crimp, postmate v = 1766222-1 pcb tail, standard w = 1766223-1 pcb tail, premate x = 1766818-1 pcb tail, postmate y = 1766193-1 crimp, standard z = 1766195-1 crimp, premate #12 aa = 1766196-1 crimp, postmate ab = 1766245-1 pcb tail, standard ac = 1766250-1 pcb tail, premate ad = 1766249-1 pcb tail, postmate ae = 1650153-2 crimp, standard, hot-plug #12 hot- af = 1650156-2 crimp, premate, hot-plug plug ag = 1650060-2 pcb tail, standard, hot-plug ah = 1650074-3 pcb tail, premate, hot-plug 1 2 3 4 5 6 7 8 9 12 11 10 15 14 13 18 17 16 21 20 19 24 23 22 27 26 25 30 29 28 33 32 31 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 size #16 size #20 size #0 size #12 or #12hp g1 g2 g4 g3 crimp and threaded contacts are removable. pcb tail contacts are non-removable. pin housing selection menu check part number description one 1648183-1 housing without guides housing with guides (#6-32 thread) housing with guides (m3 x 0.5 thread)
65 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems elcon drawer connector mounting screw into thread of guide pin (when applicable) you can optionally fix-mount housings that have a guide pin by attaching a commercially available screw and washer into the thread on the back of the guide pin, as shown in the figures below. screw through mounting flange of housing fix to the panel by attaching a commercially available screw and a washer through the top and bottom mounting flange of the housing. panel fix mounting as a rule of thumb, elcon drawer connectors can be fix-mounted to a panel, in two ways: (1) by attaching a screw through the top and bottom mounting flange of the housing; or (2) by attaching a screw into a threaded guide pin (for those connectors that have one). an example of each case is shown in the sketches below. panel float mounting when float-mounting to a panel or chassis, use the stainless steel shoulder screws specified in the layout sheet or customer drawing specific to your elcon drawer connector. shown in the sketch below is an example of how the top drawer connector is float-mounted to a panel. all elcon drawer series connectors can be fix-mounted or float-mounted using the designated shoulder screws to allow improved gatherability for blind-mating of the connector. panel cut out dimensions are shown on the customer drawing specific to your elcon drawer connector. float-mount of top drawer (example) panel (ref) mounting flange shoulder screw guide pin commercially available screw and washer commercially available screw and washer #6-32 or m3 x 0.5 screw .25 [6.35] guide pin internally threaded (6-32) guide pin screw description part number used on #10-32 unf 2a thread 1650399-1 top and double drawer, dual and quadpower, m5 x 0.8 metric thread 1650401-1 in-line quadpower, w5 drawer #8-32 unf 2a thread 1650402-1 #6-32 unf 2a thread 1650106-1 all other drawers m4 x 0.7 metric thread 1650589-1 note: all part numbers are rohs compliant.
66 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems elcon drawer connector mounting (continued) strain relief and wire dress if required, wires can be bundled together and supported with cable ties. wires must not be stretched or confined in any way that would restrict the floating action of the con- nectors. therefore, the wires must remain perpendicular to the connector and avoid an excessively sharp bend radius. the minimum recommended distance for the cable tie, and the minimum bend radius of a wire bundle are shown in the figure to the right. connector engagement to provide for proper mating of the connector when the power supply unit is fully engaged into the system, the gap between the pin and socket (shown as dimension ?a? in the sketch below) must be within the limit specified in the customer drawing for your elcon drawer connector. failure to meet this requirement may compromise contact wipe. refer to the customer drawing for details. elcon drawer connectors are polarized and will only mate in the correct orientation (see sketch below). pcb fix mounting when mounting to a pc board, the connector standoffs must be seated on the board. hold-downs are recommended to provide stability during the soldering procedure. pcb-mount hole patterns are shown on the customer drawing specific to your elcon drawer connector. flush pcb-mount drawer connectors drawer connectors with cabled ac in .020 [0.51] .020 [0.51] pc board (ref) connector standoffs wire notch in guide post rib in guide post cavity
67 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer connector tooling insertion/removal (i/r) tools: industry standard plastic i/r tooling is compatible with all crimp contacts for pin and socket removal. the following tools are available from tyco electronics. wire strip length: if inserting stranded wire into crimp style contacts, please use the table below to determine the proper strip length of the wire. crimp tools: the following table lists applicable mil-std crimp tools for contacts crimp termination wire sizes: the following table shows crimp rear release contacts and their respective wire sizes when crimped with applicable industry standard terminal tools. i/r tools part numbers size color code 1643917-1 size #20 i/r tool red/white 1643916-1 size #16 i/r tool blue/white 1643915-1 size #12 i/r tool yellow/white 1643914-1 size #8 removal tool red 1643922-1 size #4 removal tool blue 1643921-1 size #0 removal tool light yellow note: pcb tail contacts are non-removable. contact size wire size awg ?l? + .020 [0.51] inches mm #20 #24 - #20 0.210 5.33 #16 #20 - #16 0.270 6.86 #12 #14 - #12 0.270 6.86 #8 #10* - #8 0.500 12.70 #4 #6* - #4 0.500 12.70 #0 #2* - #0 0.600 15.24 *ref: ms3348 ?contact bushing, electric, wire barrel? contact size wire range awg mm 2 #20 20 - 24 0.241 - 0.616 #16 16 - 18 0.963 - 1.23 #12 12 - 14 1.94 - 2.98 #8 10 - 8 4.74 - 8.61 #4 4 (1) 21.60 #0 1/0 53.00 note: (1) consult tyco electronics for smaller wire sizes in #4 contacts size type mil-std part number 12 - 24 crimp tool m22520/1-01 601967-1 turret head/locator m22520/1-02 601967-2 crimp tool m22520/23-01 ? 8 - 10 indenter head m22520/23-02 ? locator m22520/23-09 ? crimp tool m22520/23-01 ? 4 indenter head m22520/23-04 ? locator m22520/23-11 ? crimp tool m22520/23-01 ? 0 indenter head m22520/23-05 ? locator m22520/23-13 ?
68 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems elcon drawer product specifications regulatory agency evaluations materials housing polyester, 30% glass-filled, ul 94v-0 black crimp contacts high conductivity copper alloy pcb tails brass socket contact hoods (when applicable) 305 corrosion resistant steel size #12 hoods, hot-plug beryllium copper crown contacts beryllium copper plating size #20 and #12hp gold plated over nickel sizes #0, #4, #8, #16 and non-hp #12 silver plated over nickel hot-plug hoods and pin contacts gold plated over nickel socket contact hoods (when applicable) passivated mechanical size #20 0.2 lb. 0.09 kg size #16 2.3 lb. 1.04 kg typical size #12 2.9 lb. 1.32 kg insertion forces size #12 hot-plug 2.9 lb. 1.32 kg of individual size #8 4.4 lb. 2.00 kg contacts size #4 3.8 lb. 1.72 kg size #0 4.7 lb. 2.13 kg size #0 w/double crown 4.8 lb. 2.18 kg size #20 0.1 lb. 0.05 kg size #16 0.7 lb. 0.32 kg typical size #12 1.9 lb. 0.86 kg extraction forces size #12 hot-plug 1.9 lb. 0.86 kg of individual size #8 2.4 lb. 1.07 kg contacts size #4 3.0 lb. 1.36 kg size #0 3.0 lb. 1.36 kg size #0 w/double crown 3.5 lb. 1.59 kg electrical size #20 1.7 mv at 5a size #16 3 mv at 15a typical size #12 4.2 mv at 35a voltage drop size #12 hot-plug 4.7 mv at 35a of individual size #8 6.5 mv at 75 a contacts size #4 8.4 mv at 125a size #0 6.3 mv at 200a size #0 w/double crown 5.6 mv at 200a insulator dielectric strength 1,500 vdc for 1 minute, per mil-std 1344, method 3001 contacts csa-22.2 no. 0-m91 182.30 ul 498 and ul 1977 (usr) m1987 (cnr) awg #20 4a / 250v 5a / 250v awg #16 10a / 250v 15a / 250v awg #12 top drawer 25a / 600v 35a / 600v awg #12 others 25a / 250v 35a / 250v awg #12 with sockets 25a / 250v 35a / 250v size #12 hot-plug 25a / 250v 25a / 250vac 35a / 120v size #8 55a / 250v 75a / 250v size #0 with single or double crown 150a / 250v 200a / 250v size #0 using bus bar ? 200a / 250v size #4 100a / 250v 125a / 250v
69 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors base housing part numbers pin housing socket housing 1648110-1 size 12 + size 20 + size 12 1648115-1 size 12 + size 20 + size 12 1648111-1 size 16 + size 20 + size 16 1648116-1 size 16 + size 20 + size 16 1648112-1 size 12 + size 20 + size 16 1648117-1 size 12 + size 20 + size 16 mini drawer lower drawer base housing part numbers pin housing socket housing 1648203-1 size 12 + size 20 + size 12 1648206-1 size 12 + size 20 + size 12 1648204-1 size 16 + size 20 + size 16 1648207-1 size 16 + size 20 + size 16 1648205-1 size 12 + size 20 + size 16 1648208-1 size 12 + size 20 + size 16 dimensions ? 2.99" x 0.79" (75.9 x 20.1 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 12 / 16 x 6 contacts size 20 x 16 contacts current rating ? up to 35 amps per size 12 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 12: crimp and pcb tail size 16: crimp and pcb tail size 20: crimp and pcb tail dimensions ? 3.26" x 1.34" (82.8 x 34.0 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 12 / 16 x 8 contacts size 20 x 21 contacts current rating ? up to 35 amps per size 12 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 12: crimp and pcb tail size 16: crimp and pcb tail size 20: crimp and pcb tail
70 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) 75a middle drawer dimensions ? 3.31" x 1.31" (84.1 x 33.3 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 8 x 4 contacts size 12 x 9 contacts size 20 x 24 contacts current rating ? up to 75 amps per size 8 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 8: crimp, internal/external thread and pcb tail size 12: crimp and pcb tail size 20: crimp and pcb tail float-mount part number 1648162-1 pcb-mount part number 1648163-1 float-mount part number 6648167-1 pcb-mount part number 1648168-1 base housing part numbers pin housing socket housing 1648162-1 float-mount 6648167-1 float-mount w/ reinforced housing 1648163-1 pcb-mount 1648168-1 pcb-mount
71 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) 125a middle drawer base housing part numbers pin housing socket housing 1648151-1 float-mount 1648156-1 float-mount 1648152-1 pcb-mount 1648157-1 pcb-mount dimensions ? 3.15" x 1.31" (80.0 x 33.3 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 4 x 2 contacts size 12 x 6 contacts size 20 x 32 contacts current rating ? up to 125 amps per size 4 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 4: crimp and internal/external thread size 12: crimp and pcb tail size 20: crimp and pcb tail float-mount part number 1648151-1 pcb-mount part number 1648152-1 float-mount part number 1648156-1 pcb-mount part number 1648157-1
72 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) 200a middle drawer dimensions ? 3.31" x 1.31" (84.1 x 33.3 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 4 x 2 contacts size 8 x 6 contacts size 12 x 3 contacts size 20 x 14 contacts current rating ? up to 125 amps per size 4 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 4: crimp and internal/external thread size 8: crimp, internal/external thread and pcb tail size 12: crimp and pcb tail size 20: crimp and pcb tail base housing part numbers pin housing socket housing 1648134-1 1648135-1 base housing part numbers pin housing socket housing 1648132-1 1648133-1 dimensions ? 2.76" x 1.24" (70.1 x 31.5 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 12 x 4 contacts size 20 x 36 contacts current rating ? up to 35 amps per size 12 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 12: crimp and pcb tail size 20: crimp and pcb tail square drawer
73 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) dimensions ? 4.24" x 1.60" (107.8 x 40.7 mm) housing variations ? various guide pin configurations available. guides and polarization ? optional steel guide pins with either #6-32 or m3 internal thread available contacts ? size 0 x 2 contacts size 12 x 6 contacts size 16 x 12 contacts size 20 x 32 contacts current rating ? up to 200 amps per size 0 contact contact features ? hot-plug size 12 contact option probe-proof size 0 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 0: crimp and internal/external thread size 12: crimp and pcb tail size 16: crimp and pcb tail size 20: crimp and pcb tail top drawer dimensions ? 4.24" x 1.60" (107.8 x 40.7 mm) housing variations ? various guide pin configurations available. guides and polarization ? optional steel guide pins with either #6-32 or m3 internal thread available contacts ? size 0 x 4 contacts size 12 x 11 contacts size 20 x 24 contacts current rating ? up to 200 amps per size 0 contact contact features ? hot-plug size 12 contact option probe-proof size 0 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 0: crimp and internal/external thread size 12: crimp and pcb tail size 20: crimp and pcb tail double drawer base housing part numbers pin housing socket housing 1648183-1 1648186-1 optional guide posts are available for improved alignment. consult customer service for details. base housing part numbers pin housing socket housing 1648552-1 1648578-1 optional guide posts are available for improved alignment. consult customer service for details. pin side socket side pin side socket side
74 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) dimensions ? 1.80" x 1.60" (45.7 x 40.7 mm) housing variations ? various guide pin configurations available. guides and polarization ? optional steel guide pins with either #6-32 or m3 internal thread available contacts ? size 0 x 2 contacts current rating ? up to 200 amps per contact contact features ? probe-proof size 0 contact option contact sequencing ? standard only contact terminations ? size 0: crimp and internal/external thread dualpower drawer dimensions ? 2.50" x 1.60" (63.5 x 40.7 mm) housing variations ? various guide pin configurations available. guides and polarization ? optional steel guide pins with either #6-32 or m3 internal thread available contacts ? size 0 x 4 contacts current rating ? up to 200 amps per contact contact features ? probe-proof size 0 contact option contact sequencing ? standard only contact terminations ? size 0: crimp and internal/external thread quadpower drawer base housing part numbers pin housing socket housing 1648549-1 1648575-1 optional guide posts are available for improved alignment. consult customer service for details. base housing part numbers pin housing socket housing 1648548-1 1648574-1 optional guide posts are available for improved alignment. consult customer service for details. pin side socket side pin side side views front views side views front views socket side
75 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) dimensions ? 4.84" x 1.21" (122.8 x 30.7 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 0 x 4 contacts current rating ? up to 200 amps per contact contact features ? probe-proof size 0 contact option contact sequencing ? standard only contact terminations ? size 0: crimp and internal/external thread w5 power drawer dimensions ? 3.00" x 1.18" (76.2 x 30.0 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 4 x 5 contacts current rating ? up to 100 amps per contact contact features ? probe-proof size 0 contact option contact sequencing ? standard only contact terminations ? size 4: crimp and internal/external thread in-line quadpower drawer base housing part numbers pin housing socket housing 6651493-1 6651494-1 base housing part numbers pin housing socket housing 6651457-1 6651458-1 front view front view front view front view
76 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) dimensions ? 0.99" x 0.95" (25.0 x 24.0 mm) housing variations ? see part numbers cable socket to panel-mount pin guides and polarization ? polarization only available contacts ? size 12 x 3 contacts current rating ? up to 35 amps per size 12 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power contact terminations ? size 12: crimp only dimensions ? 1.34" x .76" (34.0 x 19.4 mm) housing variations ? see part numbers cable pin to pcb-mount socket guides and polarization ? polarization only available contacts ? size 12 x 4 contacts current rating ? up to 35 amps per size 12 contact contact sequencing ? standard only contact terminations ? size 12: crimp pin and pcb tail socket note: supplied as kit, including contacts p3s0 drawer p4s0 drawer base housing part numbers pin housing socket housing 1766447-1 1766448-1 base housing part numbers pin side kit socket side kit 6766014-1 6766015-1
77 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) dimensions ? 2.96" x 1.00" (75.0 x 25.4 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 12 x 10 contacts current rating ? up to 35 amps per size 12 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power contact terminations ? size 12: crimp and pcb tail p10s0 drawer dimensions ? 2.50" x 1.11" (63.5 x 28.2 mm) housing variations ? see part numbers 600 v high voltage design guides and polarization ? built in available contacts ? size 12 x 8 contacts current rating ? up to 35 amps per size 12 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power contact terminations ? size 12: crimp and pcb tail hv8p drawer base housing part numbers pin housing socket housing 1648127-1 1648128-1 base housing part numbers pin housing socket housing 1648568-1 1648596-1
78 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) dimensions ? 5.45" x 1.35" (138.4 x 34.3 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 4 x 6 contacts size 20 x 18 contacts current rating ? up to 100 amps per size 4 contact contact features ? standard contact sequencing ? multi-level for power and signal contact terminations ? size 4: crimp and internal/external thread size 20: crimp and pcb tail p6s18 drawer dimensions ? 4.12" x 0.79" (104.5 x 20.1 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 12 x 10 contacts size 20 x 22 contacts current rating ? up to 35 amps per size 12 contact contact features ? hot-plug size 12 contact option contact sequencing ? multi-level for power and signal contact terminations ? size 12: crimp and pcb tail size 20: crimp and pcb tail p10s22 drawer base housing part numbers pin housing socket housing 6766615-1 6651810-1 base housing part numbers pin housing socket housing 1648211-1 1648212-1
79 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer series connectors (continued) dimensions ? 3.22" x 0.70" (81.8 x 17.8 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 20 x 30 contacts current rating ? up to 5 amps per size 20 contact contact features ? standard only contact sequencing ? multi-level for signal contact terminations ? size 20: crimp and pcb tail p0s30 drawer dimensions ? 4.31" x 0.70" (109.5 x 17.8 mm) housing variations ? see part numbers guides and polarization ? built in available contacts ? size 16 x 12 contacts size 20 x 12 contacts current rating ? up to 15 amps per size 16 contact contact features ? standard only contact sequencing ? multi-level for power and signal contact terminations ? size 16: crimp and pcb tail size 20: crimp and pcb tail p12s12 drawer base housing part numbers pin housing socket housing 1651202-1 1651203-1 base housing part numbers pin housing socket housing 6651204-1 6651205-1
contact size #16 ? for use in mini drawer, lower drawer, top drawer, and p12s12 termination contact dimensions a type part number in mm crimp, standard 1766194-1 0.33 [8.38] crimp, premate 1766198-1 0.48 [12.19] crimp, postmate 1766199-1 0.29 [7.36] pcb tail, standard 1766222-1 0.33 [8.38] pcb tail, premate 1766223-1 0.48 [12.19] pcb tail, postmate 1766818-1 0.29 [7.36] contact size #12 ? for use in mini drawer, lower drawer, 75a, 125a and 200a middle drawer; square drawer, top drawer & double drawer; p3s0 and p4s0, hv8p, p10so, p10s22 termination contact part number dimensions a type gold plated silver plated in mm crimp, standard 1650153-2 1766193-1 0.43 [10.92] crimp, premate 1650156-2 1766195-1 0.46 [11.68] crimp, postmate 1650158-2 1766196-1 0.39 [9.90] pcb tail, standard 1650060-2 1766245-1 0.43 [10.92] pcb tail, premate 1650074-3 1766250-1 0.46 [11.68] pcb tail, postmate 1650073-3 1766249-1 0.39 [9.90] note: for applications using the #12 hot-plug socket use of gold plated pins are recommended. contact size #20 ? for use in most drawer connectors termination contact dimensions a type part number in mm crimp, standard 1650155-1 0.32 [8.12] crimp, premate 1650161-1 0.47 [11.93] crimp, postmate 1650162-2 0.27 [6.85] pcb tail, standard 1650283-1 0.32 [8.12] pcb tail, premate 1650065-1 0.47 [11.93] pcb tail, postmate 1650226-1 0.27 [6.85] 80 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems contact size #8 - for use in 75a and 200 a middle drawer termination contact dimensions a type part number in mm crimp, standard 1766192-1 0.43 [10.92] crimp, premate 1766197-1 0.48 [12.19] crimp, postmate 1766821-1 0.33 [8.38] pcb tail, standard 1766262-1 0.43 [10.92] pcb tail, premate 1766263-1 0.48 [12.19] elcon drawer standard contacts pin side contacts the elcon drawer series connectors use standard contacts across the product line. this section shows the standard contacts available in different sizes and various lengths and termination styles, with their respective part numbers. contact size #4 - for use in 125a and 200a middle drawer. p6s18 drawer, w5 power drawer termination contact dimensions a type part number in mm crimp, standard 1766232-1 0.51 [12.95] 1/4 - 20 x .050 dp 1766812-1 0.51 [12.95] external thread m5 x 0.8 x 9.6 mm dp m5 internal thread 1766283-1 0.51 [12.95] contact size #4 contact size #8 contact size #12 contact size #16 contact size #20
81 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems contact size #12 termination contact type part number crimp 6648318-1 hot-plug crimp 1648384-1 pcb tail 6648374-1 hot-plug pcb tail 1648387-1 elcon drawer standard contacts (continued) contact size #0 1 - for use in top drawer, double drawer, dualpower & quadpower, in-line quadpower termination contact dimensions a type part number in mm crimp 1766811-1 0.495 [12.57] probe-proof crimp 2 1766819-1 0.430 [10.92] 1/4 - 20 x .050 dp 1766230-1 0.495 [12.57] internal thread m6 x 1 x 12.7 mm dp 1766274-1 0.495 [12.57] internal thread 1/4 - 20 x .050 dp 1766269-1 0.430 [10.92] probe-proof/internal thread 2 m6 x 1 x 12.7 mm dp 1766275-1 0.430 [10.92] probe-proof/internal thread 2 1/4 - 20 x .050 dp 1766268-1 0.495 [12.57] external thread m6 x 1 x 12.7 mm dp 1766231-1 0.495 [12.57] external thread 1/4 - 20 x .050 dp 1766270-1 0.430 [10.92] probe-proof/external thread 2 m6 x 1 x 12.7 mm dp 1766276-1 0.430 [10.92] probe-proof/external thread 2 notes: 1 contact tyco electronics for alternate contact terminations. 2 use only with probe-proof socket contacts. 3 crimp and threaded contact are insertable/removable. contact size #20 termination contact type part number crimp 1648325-1 pcb tail 1648382-1 contact size #16 termination contact type part number crimp 6648319-1 pcb tail 6648383-1 socket side contacts pin side contacts (continued) note: for applications using the #12 hot-plug socket, the use of gold plated pins are recommended (see page 80). contact size #0 contact size #0 probe-proof contact size #12 contact size #16 contact size #20
82 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems elcon drawer standard contacts (continued) non-standard contacts contacts with pin lengths and terminations other than standard are available. consult customer service if your design requires contacts different from the ones shown in this catalog. contact size #4 termination contact type part number crimp, standard 6648434-1 1/4 - 20 x .050 dp external thread 6648435-1 m5 x 0.8 x 9.6 mm dp m5 internal thread 6648335-1 contact size #0 1 termination contact type part number crimp 6648405-1 probe-proof crimp 2 6648418-1 1/4 - 20 x .050 dp 6648416-1 internal thread m6 x 1 x 12.7 mm dp 6648428-1 internal thread 1/4 - 20 x .050 dp 6648419-1 probe-proof/internal thread 2 m6 x 1 x 12.7 mm dp 6648429-1 probe-proof/internal thread 2 1/4 - 20 x .050 dp 6648417-1 external thread m6 x 1 x 12.7 mm dp 6648430-1 external thread 1/4 - 20 x .050 dp 6648420-1 probe-proof/external thread 2 m6 x 1 x 12.7 mm dp 6648431-1 probe-proof/external thread 2 contact size #8 termination contact type part number crimp 6648317-1 pcb tail 6648400-1 socket side contacts notes: 1 contact tyco electronics for alternate contact terminations. 2 use only with probe-proof pin contacts. 3 crimp and threaded contact are insertable/removable. contact size #0 contact size #4 contact size #8 contact size #0 probe-proof
amp miniature power drawer (mpd) connectors the miniature power drawer connector combines a high density power interface in a blind-mateable wire-to- board connector. the mpd contact interface has been previously qualified to requirements similar to bellcore gr-1217 in board- to-board applications. now available in a crimp-to-wire version, the contacts are rated for up to 15 amps on 14 awg wire. in addition, the mpd contacts are designed to meet ul 1977 hot-plug requirements for up to 7.8 amps at 48vdc. the connection consists of a vertical pcb mountable receptacle and a panel- mounted floating plug. the vertical receptacle pcb tails are designed for use in either through hole solder or press-fit applications. the float-mount plug is eas- ily installed from the inside of the chassis without any additional hardware, lending itself to easy assembly of pre-made cable assemblies. additionally, the staggered wire exit pattern permits the maximum number of contact interfaces in the least amount of connector volume. product facts high mating cycle life low mating and un-mating force (< 0.2lbs per contact) single-piece molded housing molded-in guide pins provide generous blind-mateability sizes: 3 ? 10 positions compact size is ideal for distributed dc power applications two levels of contact sequencing one contact for either solder or press-fit termination hardware ? less or traditional shoulder bolt mounting minimum of 3 mm contact wipe on shortest power contact all mpd connectors in this section are rohs compliant the compact design is ideal for bringing power to small rack-mounted devices such as 1u computer servers and telecommunications switches. the 3 mm center- line satisfies ul 1977 safety requirements for 48 vdc distributed power applica- tions. for higher voltage applications such as ac input, the contacts can be selectively loaded to handle up to 300 v ac or dc. specifications up to 16 amps per contact 250 mating cycle durability +/- 1.25 mm radial mis-alignment capability. (total float is 2.5 mm!) 1.6 mm sequencing distance ? ideal for modular sheet metal construction applications minimum of 3 mm contact wipe on shortest power contact maximum continuous operating temperature ? 105c ul 94 v-0 high-temperature thermo- plastic housings technical documents product specification 108-1998 application specification 114-13067 power connectors & interconnection systems catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 83 cable mounted products
amp miniature power drawer (mpd) connectors (continued) crimp blade contacts wire type cycles mating part number applicator hand tool size length strip form standard 100 a 1489128-8 16-20 power b 1489128-7 1385248-3 91363-1 awg high 250 a 1-1489128-0 power b 1489128-9 heavy duty miniature (hdm) applicator for amp-o-lectric model g machine - #1385248-3. pro-crimper hand tool #354940-1, die set # 91363-2 crimp contacts current ratings standard power ? 10 amps high power ? 16 amps material and finish standard power: crimp blade contacts ? brass receptacle contacts ? phos. bronze. finish ? 0.38m gold over 1.27m nickel high power: blades ? high conductivity cu alloy receptacle ? high conductivity cu alloy finish ? 1.27m gold over 1.27m nickel contact mating length (min.) ? type a ? 4.6 mm type b ? 3.0 mm hot-pluggability (with high current contacts only) ? 250 cycles ? 7.8 amps @ 48vdc note: all contacts are sn plated in the crimp barrel or sn in pcb interface part number number of panel-mount plug pcb-mount receptacles positions snap-in shoulder bolt standard power high current 3 1489127-1 ? 1489715-1 1-1489715-1 4 1489127-2 1489701-1 1489715-2 1-1489715-2 5 1489127-3 ? 1489715-3 1-1489715-3 6 1489127-4 ? 1489715-4 1-1489715-4 7 1489127-5 ? 1489715-5 1-1489715-5 8 1489127-6 ? 1489715-6 1-1489715-6 9 1489127-7 ? 1489715-7 1-1489715-7 10 1489127-8 ? 1489715-8 1-1489715-8 plugs and receptacles materials ul 94v-0 thermoplastic 105c max. operating temperature note: vertical pcb mt. receptacles supplied with press-fit action pin contacts. power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 84 cable mounted products pro-crimper hand tool part number 91363-1 plug contact insulation barrel wire barrel locking lance locking lance terminated plug contacts back of plug assembly pc board receptacle assembly polarization feature plug housing
hybrid blind-mate drawer connectors product facts high current circuits and signal circuits can be mixed in the same connector high current circuits use mic connector contacts located at four corners of the housing signal circuits use standard drawer connector contacts 24 positions hermaphroditic housing can be mated with top and bottom turned while maintaining polarity hybrid drawer connectors offer high current and signal circuits mixed in the same connector system. high current circuits use mic connector contacts which are located at the four corners of the housing. signal circuits use the same performance specifications voltage rating ? 250 vac current rating (max.) ? signal circuit (drawer); 4 amps ? 24 awg [0.2 mm 2 ] wire 5 amps ? 22 awg [0.3-0.4 mm 2 ] wire 7 amps ? 20 awg [0.5-0.6 mm 2 ] wire power circuit (mic); 10 amps low level resistance ? signal circuit (drawer); 10 milliohms max. (initial) 20 milliohms max. (final) power circuit (mic); 3 milliohms (initial) 6 milliohms (final) dielectric withstanding voltage ? 5000 milliohms (initial) 2000 milliohms (final) operating temperature ? ?20c to +120c hermaphroditic crimp snap- in contacts that are used in the standard drawer connector. the hermaphroditic hous- ings are available in a pop- ular 24-position size. these housings can be mated with top and bottom turned while maintaining polarity. power connectors & interconnection systems catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 85 cable mounted products
hybrid blind-mate drawer connectors (continued) housings (hermaphroditic), 24 positions material housing ? glass-filled polybutylene terephthalate (pbt), blue bushing ? brass, zinc-plated floating of bushing housing part numbers up- and downward = 0.05 [.002] circumferential = 0.14 [.006] 5176916-1 up- and downward = 0.30 [.012] circumferential = 0.80 [.031] 5176916-2 upward and downward = axial clearance circumferential = floating .441 [11.22] .440 [11.80] 0.70 [17.9] 1.15 [29.1] .130 [3.300] dia. 1.953 [49.60] 2.157 [54.80] r1 all corners .378 [9.60] 1.260 [32.00] .481 [12.22] .480 [12.18] .197* [5.00] .197* [5.00] .098 [2.50] r* signal circuits power circuits (4 corners) panel mounting position (front mounting) 2.756 [70.00] 1.181 [30.00] 1.771 [45.00] 2.394 [60.80] a1 b13 2.394 [60.80] 2.835 [72.00] .197 [5.00] pitch *dimensions applicable for rear mounting. 0.24 [6.10] a2 b14 a11 b23 a13 b1 a14 b2 a23 b11 note: reverse figures show circuit numbers. (example = the hole used for no. 1 circuit is used for no. 13 on the reverse side.) a1 b13 related product data performance specifications ? page 85 mic contacts ? page 87 crimp snap-in contacts ? page 87 recommended panel cutout technical documents product specification 108-5371 power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 86 cable mounted products
part numbers wire size range insulation contact applicator for hand awg mm 2 diameter strip form loose piece amp-o-lectric tool machine* 24-20 0.2-0.6 .060-.077 170311-1 170313-1 567324-2 91591-1 1.50-1.95 20-16 0.5-1.4 .071-.130 170484-1 170485-1 567241-2 91590-1 1.80-3.30 *applicators are for model ?k? machines. consult tyco electronics for applicators for other bench machines and lead-making machines. notes: for applicable wire, use wire specified in ul 1015 or 1007. extraction tool part number 723986-1 related product data performance specifications ? page 85 housings ?page 86 technical documents instruction sheets 408-089j, 408-369j, 408-370j related product data performance specifications ? page 85 housings ?page 86 technical documents instruction sheets 408-097j, 408-151j tab contacts material and finish brass, plated .000030 [0.00076] gold in contact area, with entire contact under- plated nickel crimp snap-in contacts (hermaphroditic, used for signal circuits) material and finish phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel related product data performance specifications ? page 85 housings ?page 86 technical documents instruction sheets 408-144j, 408-369j, 408-370j part numbers wire size range insulation receptacle contact hand applicator awg mm 2 diameter strip form loose piece tool 20-14 0.5-2.0 .087-.134 170286-4 170289-3 755338-1* 567151-x** 2.20-3.40 755339-1 *part number 755338-1 is used on wire for automotive application; part number 755339-1 is used on other types of wire. **call tyco electronics for applicators. extraction tool part number 723735-1 part numbers wire size range insulation tab contact hand awg mm 2 diameter strip form loose piece tool 20-14 0.5-2.0 .087-.134 170221-4 170222-3 755338-1* 2.20-3.40 755339-1 *part number 755338-1 is used on wire for automotive application; part number 755339-1 is used on other types of wire . extraction tool part number 724763-1 .827 [21.00] .126 [3.20] .791 [20.10] .146 [3.700] .118 [3.00] .984 [25.00] mic contacts (used for power circuits) material and finish phosphor bronze, plated .000030 [0.00076] gold in contact area, remain- der of contact gold flash, with entire contact underplated nickel hybrid blind-mate drawer connectors (continued) power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 87 cable mounted products
special blind-mate drawer connectors (uses amp-leaf contacts) product facts blind-mate connectors accept amp-leaf crimp snap-in and solder dip contacts contacts are phosphor bronze, gold-over-nickel plated 6 and 10 positions housings made of polybuty- lene terephthalate (pbt) special blind-mate drawer connectors are available in 6- and 10-position configurations and provide wire-to-board and wire-to- wire connection capabilities. these connectors offer the integrity of amp-leaf contacts with maximum travel wiping action. housings feature molded-in guide pins and diagonally aligned sockets for correct polarization and to facilitate blind-mating. the pc header guide pins extend through the pc board to secure the header to the board prior to soldering. performance specifications current rating ? 4 amps (max.) ? 26-22 awg [0.12-0.4 mm 2 ] wire voltage rating ? 50 vdc temperature rating ? ?10c to +80c 6-position socket housing (accepts amp-leaf crimp snap-in contacts) 10-position socket housing (accepts amp-leaf crimp snap-in contacts) 6-position pc board header housing (fully loaded with amp-leaf solder dip contacts) 10-position header housing (accepts amp-leaf crimp snap-in and solder dip contacts) mounting screw (2 required per socket housing) part number 343404-1 material and finish steel, plated bright zinc chromate 2.17 [5.50] .220 [5.60] .197 [5.00] .354 [9.00] .102 [2.60] m 3 x 0.5 thread power connectors & interconnection systems catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 88 cable mounted products note: all part numbers are rohs compliant.
special blind-mate drawer connectors (continued) .343 [8.70] .965 [24.50] .559 [14.20] .150 [3.80] .322 [8.44] .450 [11.43] .450 [11.43] .150 [3.80] position no. 1 .300 [7.62] .160 [4.06] .965 [24.50] .965 [24.50] .632 [16.06] .052 [1.32] dia. .157 [4.00] dia. .039 [1.00] .850 [21.60] .701 [17.80] pc board header housing, 6 positions with board retention part number 343887-1 accepts amp-leaf crimp snap-in contact part number 343371-1 and solder dip contact part number 583294-2 contacts must be ordered separ ately; refer to contact specification pages for details. material glass-filled polybutylene terephthalate (pbt), black recommended pc board layout .150 [3.80] .482 [12.25] socket housing, 6 positions part number 343886-1 accepts the following amp-leaf crimp snap-in contacts: part number 583990-3 (loose piece) part number 583204-2 (strip form) contacts must be ordered separ ately. material glass-filled polybutylene terephthalate (pbt), black 1.441 [36.60] .728 [18.50] 1.009 [25.62] .413 [10.50] .965 [24.50] .187 [4.75] .354 [9.00] .594 [15.10] .693 [17.60] .496 [12.60] 1.009 [25.62] .670 [17.00] .630 [16.00] .187 [4.75] .177 [4.50] .354 [9.00] recommended panel cutout power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 89 cable mounted products
special blind-mate drawer connectors (continued) socket housing, 10 positions part number 343348-1 accepts the following amp-leaf crimp snap-in contacts: part number 343371-1 (strip form) part number 583204-2 (strip form) contacts must be ordered separ ately. material glass-filled polybutylene terephthalate (pbt), black recommended panel cutout 1.240 [31.50] .850 [21.60] .313 [7.95] .787 [20.00] .929 [23.60] .156 [3.96] .807 [20.50] .413 [10.50] .354 [9.00] 1.299 [33.00] 1.240 [31.50] .130 [3.30] dia. .205 [5.20] .874 [22.20] .591 [15.00] .413 [10.50] .728 [18.50] .354 [9.00] .772 [19.60] 1.299 [33.00] 1.732 [44.00] .748 [19.00] .217 [5.50] .315 [8.00] .374 [9.50] .276 [7.00] r4 r5 r3 1.240 [31.50] .160 [4.00] .211 [5.35] .413 [10.50] .590 [15.00] 1.008 [25.60] 1.181 [30.00] .354 [9.00] .709 [18.00] 1.535 [39.00] .126 x .433 [3.20 x 11.00] .720 [18.30] .850 [21.60] .118 [3.00] .965 [24.50] .412 [10.47] .619 [15.71] .433 [11.00] .187 [4.75] .290 [7.37] .272 [6.92] .126 [3.20] .419 [10.63] .984 [25.00] header housing, 10 positions part number 343347-1 accepts amp-leaf crimp snap-in contact part num ber 343371-1 and solder dip contact part number 583294-2 contacts must be ordered separ ately: refer to contact specification pages for details. material glass-filled polybutylene terephthalate (pbt), black recommended panel cutout power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 90 cable mounted products
special blind-mate drawer connectors (continued) material and finish phosphor bronze, plated as follows: plating a ? .000100-.000200 [0.00254-0.00508] tin (lubricant must be used) plating b ? .000030 [0.00076] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel plating c ? .000015 [0.00038] min. gold in mating area, gold flash on remainder of contact, with entire contact underplated .000050 [0.00127] min. nickel plating d ? .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel in mating area, remainder of contact gold flash over .000015 [0.00038] min. nickel plating e ? .000030 [0.00076] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel plating f ? .000015 [0.00038] min. gold in mating area, with entire contact underplated .000050 [0.00127] min. nickel crimp, snap-in contacts material phosphor bronze dummy contact technical documents product specifications 108-9013, 108-9043 application specification 114-9003 instruction sheets 408-6591, 408-7045, 408-7622, 408-7623, 408-7624, 408-7625, 408-7626 crimp inspection sheet ci 8050-33 technical documents instruction sheet 408-7037 part numbers wire insulation range contact contact applicator for hand range single double loose strip finish amp-o-lectric tool awg/mm 2 wire wire piece form machine* 26-22 .050-.064 583990-3 583204-2 b 0.12-0.4 1.27-1.63 ? ? 343371-1 d 466366-2 90028-3 ? 583361-2 a .120 583989-3 583361-3 b 90017-3 (1 #22-20) 22-18 .055-.080 3.05 583989-4 583361-4 c 466367-2 90028-3 (2 #22) 0.3-0.9 1.40-2.03 max. ? 583555-4 e 90101-3 (1 #20) ? 583555-6 f 16 .108 .080-.160 90031-8 (2 #18) 1.25-1.40 2.74 2.03-4.06 583991-3 60151-6 b 466368-2 90101-3 (2 #20) max. 90101-3 (1 #16) *applicators are for amp-o-lectric model ?k? machines. consult tyco electronics for applicators for other bench machines and lead-making machines. notes: 1. shorting contacts are available, consult tyco electronics. notes: 2. contacts and housings to accommodate .093 [2.36] thick pc boards can be made available, consult tyco electronics. contact extraction tool part number extraction used with tool housings 480110-2, -5 480142-2, -3 582140-5 582147-5 582264-2 582500-2 582963-2 583167-3 465195-1 583280-1 583617-1 583680-1 583685-1 583722-1 583723-1 583724-1 583725-1 583726-1 465195-2 480133-2 plain finish? part number 66084-1 tin finish? part number 66084-2 gold finish? part number 66084-3 wire barrel crimp terminal stop locking lance insulation support hand crimping tool power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 91 cable mounted products
standard blind-mate drawer connectors product facts designed for rack and panel applications durable?withstands multiple mating/unmating low insertion and withdrawal force hermaphroditic contacts accepts signal and power contacts provides excellent creep distance mated connectors dust-proof configurations available in 8, 12, 16, 20 and 24 positions contacts accept wire sizes 24-14 awg [0.2-2.0 mm 2 ] accept wire insulation diameter ? .059-.154 [1.5-3.9] recognized under the component program of the underwriters laboratories inc. drawer connectors are designed as an economical rack and panel connector. they are used in copying machines, control panels, power distribution boards, industrial equipment, power supplies and other elec- tronic equipment. blind-mate drawer connec- tors feature excellent durability and provide low insertion and withdrawal force. leaf-type herma - phroditic contacts ensure reliable, positive contact. contacts are on .197 [5.00] centerlines for signal cir- cuits, and .260 [6.60] cen- terlines for power circuits (2-circuits at each end of the double row of contacts) for a total of 4. row-to-row spacing is .390 [9.90]. performance specifications voltage rating ? 250 vac current rating ? 4 amps ? 24 awg [0.2 mm 2 ] wire 5 amps ? 22 awg [0.3-0.4 mm 2 ] wire 7 amps ? 20 awg [0.5-0.6 mm 2 ] wire 8 amps ? 18 awg [0.8-0.9 mm 2 ] wire 12 amps ? 16 awg [1.25-1.4 mm 2 ] wire 15 amps ? 14 awg [2.0 mm 2 ] wire contact resistance ? 10 milliohms max. (initial) 20 milliohms max. (final) insulation resistance ? 5000 milliohms min. (initial) 2000 milliohms min. (final) dielectric withstanding voltage ? 2000 vac/1 minute operating temperature ? ?20c to +120c (includes t-rise) insertion/extraction force ? insertion?4 kg max. (initial) ? 16-position extraction?0.7 kg min. (initial) ? 16-position durability ? tested to 1000 mate/unmate cycles r housings are made of ul 94v-0 rated thermoplastic and feature molded-in guide pins and sockets for positive connector mating. other features include wire outlets which provide for sufficient creep distance, plus mated assemblies are completely dust-proof. additional economies are achieved through the use of strip-form contacts suitable for high-speed automatic machine terminations. for prototype, maintenance and repair applications, con- tacts are available in loose piece for easy termination with tyco electronics hand crimping tools. power connectors & interconnection systems catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 92 cable mounted products
standard blind-mate drawer connectors (continued) material and finish housing ? glass-filled polybutylene terephthalate (pbt), blue, 94v-0 rated contacts ? phosphor bronze, plated gold in contact area over nickel under- plating; board-mount tails are brass, plated tin over steel underplating related product data: performance specifications ? page 92 mating receptacles ? page 94 technical documents product specification 108-5125 application specification 114-5044 plug connectors, pcb-mount no. of dimensions plug connector pos. a b c d e part numbers 8 2.016 1.500 1.055 .197 1 172653-2 51.2 38.0 26.8 5.00 12 2.409 1.890 1.449 .591 3 172653-3 61.2 48.0 36.8 15.0 16 2.803 2.283 1.843 .984 5 172653-1 71.2 58.0 46.8 25.0 note: to ensure proper contact alignment, connectors must be mated during the soldering process. last circuit no. recommended pc board layout .524 [13.30] .984 [25.0] 1.280 [32.5] 1.035 [26.3] .260 [6.60] .260 [6.60] .169 .012 [4.30 0.30 ] dia. (2 plcs.) .524 .012 [13.3 0.30 ] .315 012 [8.00 0.30 ] .390 .003 [9.90 0.08 ] .390 .003 [9.90 0.08 ] .260 .003 [6.60 0.08 ] .059 .005 [1.50 0.13 ] .260 .003 [6.60 0.08 ] .197 .003 [5.00 0.08 ] .197 .003 [5.00 0.08 ] .027 .003 [0.68 0.08 ] .197 [5.00] b c a circuit no. dia. (typ.) 5.0x e = d power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 93 cable mounted products
standard blind-mate drawer connectors (continued) housings for crimp snap-in contacts material polybutylene terephthalate (pbt), blue, 94v-o rated no. of dimensions receptacle plug pos. abcdef floating part panel-mount part bushing size numbers hole diameter numbers .118 .130 1.858 1.055 2.016 1.500 1 .197 3.00 5172070-1 3.30 172063-1 8 47.20 26.80 51.20 38.00 5.00 .157 .169 4.00 5172070-3 4.30 172063-3 .118 .130 2.252 1.449 2.410 1.890 3 .591 3.00 5172069-1 3.30 172061-1 12 57.20 36.80 61.20 48.00 15.00 .157 .169 4.00 5172069-3 4.30 172061-3 .118 .130 2.657 1.843 2.803 2.283 5 .984 3.00 5172068-1 3.30 172059-1 16 67.20 46.80 71.20 58.00 25.00 .157 .169 4.00 5172068-3 4.30 172059-3 3.039 2.236 3.197 2.677 1.378 .157 .169 20 77.20 56.80 81.20 68.00 7 35.00 4.00 5173033-3 4.30 173032-3 .118 .130 3.433 2.630 3.591 3.071 1.772 3.00 5172625-1 3.30 172624-1 24 87.20 66.80 91.20 78.00 9 45.00 .157 .169 4.00 5172625-3 4.30 172624-3 related product data performance specifications ? page 92 crimp snap-in contacts ? page 95 panel cutout ?page 95 .984 [25.0] .756 [19.2] .559 [14.2] a b c d .524 [13.3] 1.035 [26.3] .886 [22.5] floating bushing .260 [6.60] .260 [6.60] .197 [5.60] receptacle 5x e = f c d .524 [13.3] 1.035 [26.3] plug .886 [22.5] .756 [19.2] .559 [14.2] a b .984 [25.0] pitch technical documents product specification 108-5125 application specification 114-5044 power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 94 cable mounted products
standard blind-mate drawer connectors (continued) .169 .012 [4.30 0.30 ] or .209 .012 [5.30 0.30 ] dia. (2 plcs.) crimp snap-in contacts (hermaphroditic) material and finish phosphor bronze, plated gold in contact area (for length of .236 [6.0] from tip), with entire contact underplated nickel note: mounting holes of .209 [5.30] dia. are used when mounting receptacle housings with .157 [4.0] long floating bushings and the mating plug housings. panel thickness is .063 [1.60]. panel cutout shown above is for use with plug housings. for receptacle housings, use the mirror-image cutout. .126 [3.20] .146 [3.70] .791 [20.1] .209 .012 [5.30 0.30 ] (2 plcs.) .106 .012 [2.70 0.30 ] (2 plcs.) .012 k [ .0.30 ] j .524 .012 [13.30 0.30 ] .209 [5.30] .008 [0.20r] max. rear panel-mount .941 .012 [23.90 0.30 ] no. of rear panel-mount dimensions pos. jkl 8 1.913 1.500 1.110 48.60 38.00 28.20 12 2.307 1.890 1.504 58.60 48.00 38.20 16 2.701 2.283 1.898 68.60 58.00 48.20 20 3.094 2.677 2.291 78.60 68.00 58.20 24 3.488 3.071 2.685 88.60 78.00 68.20 related product data performance specifications ? page 92 housings ? page 94 recommended panel cutout technical documents instruction sheets 408-097j, 408-098j, 408-151j .012 l [ .0.30 ] part numbers wire size range contact applicator for insulation amp-o-lectric hand tool awg mm 2 dia. range strip form loose piece machine* numbers 24-20 0.2-0.6 .059-.077 170311-1 170313-1 567324-2 91591-1 1.50-1.95 20-16 0.5-1.4 .071-.130 170484-1 170485-1 567241-2 91590-1 1.80-3.30 18-14 0.8-2.0 .091-.154 170312-1 170314-1 567325-2 2063849-1 2.30-3.90 *applicators are for model ?k? machines. consult tyco electronics for applicators for other bench machines and lead- making machines. notes: 1. for applicable wire, use wire specified in ul 1015 or 1007. notes: 2. contacts for 18-14 awg [0.8-2.0 mm 2 ] wire are used at the four corners of the connector as power con- tacts (8 required per assembly). extraction tool part number 723986-1 power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 95 cable mounted products certi-crimp hand tool part number 91591-1
hybrid mini-drawer connectors product facts combine signal circuits and power circuits into one connector power circuits can be used for high current of up to 15a signal circuits accept ct connector in the back, reducing harnessing costs power circuits use crimp- type tab and receptacle contacts meet requirements for creepage distance and spatial distance for primary power supply as set forth in iec-950, safety specifications for business machines and oa equipment. creepage distance on active power side: 5 mm spatial distance on active power side: 4.5 mm technical documents product specification 108-60022 application specification 114-5182 hybrid mini-drawer connectors are designed for use in rack and panel application to serve as an i/o connector for copying machines, laser-beam printers and other oa equipment. they provide an economical means of combining into one connector signal circuits and power circuits which were packaged separately in the past. a major design feature of these hybrid mini-drawer connectors is that mini- drawer connectors mate with one another on the connector mating side and in the back, signal circuits accept a pre-terminated ct receptacle connector. also, for power circuits, crimp-type power contacts are used by inserting them into the four corners of the mini-drawer connector. the housing has an integrated guide-pin and socket to facilitate mating of the connector halves. provision is also made to prevent dust from entering. this product line includes: 12-position connector (4 positions for power and 8 positions for signal circuits) 24-position connector (4 positions for power and 20 positions for signal circuits) 32-position connector (4 positions for power and 28 positions for signal circuits) drawer connectors are available in the following types depending on application: (for details contact our sales department) mini-drawer connectors standard drawer connectors high current drawer connectors performance data voltage rating ? 250v ac (power) 30v ac (signal) current rating ? 15a max. (power) 2a max. (signal) contact resistance ? 10 mm max. (power) 40 mm max. (signal) insulation resistance ? 100m max. dielectric withstanding voltage ? 1.8kv ac/min. (power) 1.0kv ac/min. (signal) durability ? 3,000 cycles min. power connectors & interconnection systems catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 96 cable mounted products
hybrid mini-drawer connectors (continued) standard width type part number of number of lw number power contacts signal contacts plug 292180-1 2 4 1.299 [33.00] .646 [16.40] receptacle 292184-1 2 4 1.299 [33.00] .646 [16.40] plug 1-292183-2 6 12 2.638 [67.00] .748 [19.00] receptacle 1-292186-2 6 12 2.638 [67.00] .748 [19.00] type part number of number of lw number power contacts signal contacts plug 1-292187-2 3 5 1.870 [47.50] .591 [15.00] receptacle 2-292190-2 3 5 1.713 [43.50] .472 [12.00] plug 3-292187-2 4 5 2.146 [54.50] .531 [13.50] receptacle 4-292190-2 4 5 1.988 [50.50] .472 [12.00] plug 2-292189-3 3 7 2.028 [51.50] .591 [15.00] receptacle 1-292192-3 3 7 1.870 [47.50] .472 [12.00] plugs receptacles slim width plugs receptacles power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 97 cable mounted products
hybrid mini-drawer connectors (continued) power contacts material copper alloy for finish, see table below. finish codes 1) over nickel underplated, contact area: gold plated, crimp area: tin plated 2) tin plated all over. hand tool awg #20-24 part no. 934199-1 (411-5662) awg #16-20 part no. 934198-1 (411-5661) wire range wire plating receptacle part number tab part number awg mm 2 ins. dia. code strip form strip form 24-20 0.2-0.5 1.4-2.6 1 179317-2 179322-2 2 1-179317-2 1-179322-2 20-16 0.5-1.25 1.6-2.8 1 179316-2 179321-2 2 1-179316-2 1-179321-2 no. of pos. mini-drawer required required (power/ dimensions receptacle number of number of signal) abcdefg h assembly part no. power contact ct connector 12 (4-8) 56.0 47.0 6.0 24.1 31.8 31.4 38.0 32.4 292185-8 4 4 pos. x 2 24 (4-20) 68.0 59.0 18.0 36.1 43.8 43.4 50.0 44.4 2-292185-0 4 10 pos. x 2 32 (4-28) 76.0 67.0 26.0 44.1 51.8 51.4 58.0 52.4 2-292185-8 4 14 pos. x 2 section x-x receptacle tab section y-y power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 98 cable mounted products receptacle assembly material and finish housing ? thermoplastic, black contact ? copper alloy, gold plated on mating side over nickel underplate, tin plated on ct mating side over nickel underplate.
hybrid mini-drawer connectors (continued) plug assembly material and finish housing ? thermoplastic, black ul94v-0 contact ? copper alloy, gold plated on mating side over nickel underplate, tin plated platen on ct mating side over nickel underplate. no. of pos. mini-drawer required required (power/ dimensions receptacle number of number of signal) abcdefg h assembly part no. power contact ct connector 12 (4-8) 56.0 47.0 6.0 24.1 36.0 31.4 33.4 38.0 292182-8 4 4 pos. x 2 24 (4-20) 68.0 59.0 18.0 36.1 48.0 43.4 45.4 50.0 2-292181-0** 4 10 pos. x 2 32 (4-28) 76.0 67.0 26.0 44.1 56.0 51.4 53.4 58.0 2-292181-8 4 14 pos. x 2 *12-position connector is provided with sequential feature in one power circuit position. other connector sizes have sequential feature in power circuits and signal circuits. **optional part numbers offer sequential mating ? see customer drawings for details. power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 99 cable mounted products
hybrid mini-drawer connectors (continued) ct receptacle connectors to mate with signal circuit terminator with insulation displacement contacts receptacle assemblies (wire application side) material and finish housing ? ul94v-0 rated, glass- filled p.b.t. see chart below for color. contact ? pre-tinned phosphor bronze wire size ? awg #28-26 (0.08-0.15 mm 2 ) insulation dia. ? 0.85-1.05 mm wire size ? awg #24 (0.20-0.22 mm 2 ) insulation dia ? 0.95-1.05 mm 2 (for awg #24 wire, see notes under the table) part number no. of dimensions receptacle assembly** positions a b c awg #28-26* awg #24*** 2 2.0 4.8 6.0 173977-2 2-179694-2 3 4.0 6.8 8.0 173977-3 2-179694-3 4 6.0 8.8 10.0 173977-4 2-179694-4 5 8.0 10.8 12.0 173977-5 2-179694-5 6 10.0 12.8 14.0 173977-6 2-179694-6 7 12.0 14.8 16.0 173977-7 2-179694-7 8 14.0 16.8 18.0 173977-8 2-179694-8 9 16.0 18.8 20.0 173977-9 2-179694-9 10 18.0 20.8 22.0 1-173977-0 3-179694-0 11 20.0 22.8 24.0 1-173977-1 3-179694-1 12 22.0 24.8 26.0 1-173977-2 3-179694-2 13 24.0 26.8 28.0 1-173977-3 3-179694-3 14 26.0 28.8 30.0 1-173977-4 3-179694-4 15 28.0 30.8 32.0 1-173977-5 3-179694-5 * the color of housing is natural. other colors available include blue, yellow and black. for details contact our sales department ** for wire to be used, contact our sales department as there are wires that have been tested by tyco electronics and can be recommended for your use. *** the color of housing is gray. 4-15 positions 3 position 2 position power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 100 cable mounted products
hybrid mini-drawer connectors (continued) ct receptacle contacts to mate with signal circuit termination with crimp type contacts receptacle contact receptacle housing material ul94-0 rated, 66 nylon, natural color (white) no. of dimensions part number positions a b c receptacle assembly* 2 2.0 4.8 6.0 179228-2 3 4.0 6.8 8.0 179228-3 4 6.0 8.8 10.0 179228-4 5 8.0 10.8 12.0 179228-5 6 10.0 12.8 14.0 179228-6 7 12.0 14.8 16.0 179228-7 8 14.0 16.8 18.0 179228-8 9 16.0 18.8 20.0 179228-9 10 18.0 20.8 22.0 1-179228-0 11 20.0 22.8 24.0 1-179228-1 12 22.0 24.8 26.0 1-179228-2 13 24.0 26.8 28.0 1-179228-3 14 26.0 28.8 30.0 1-179228-4 15 28.0 30.8 32.0 1-179228-5 * the color of housing is natural. other colors available include blue, yellow and black. for details contact our sales department 4-15 positions wire size insulation dia. material part number awg (mm 2 ) (mm) and finish strip form loose piece hand tool 30-26 0.65-1.35 phosphor bronze 179609-1 ? 234169-1 (0.05-0.12) (0.20 mm thickness), (411-5711) 26-22 0.93-1.5 tin plated 179227-1 179518-1 91572-1 (0.12-0.35) (408-8547) note: loose piece contacts, being small in size, are supplied in the form of a comb with 10 pieces on 7.5 mm pitch. there is a slit at the root of each contact and it can be snapped off easily. 3 position 4 position 2 position power connectors & interconnection systems note: all part numbers are rohs compliant. catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 101 cable mounted products
cable mounted products 102 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 et power connector power connectors & interconnection systems product facts right-angle and vertical mounts available low profile right-angle connector 8 mm above pcb 2.5 mm 2 (14 awg) to 6 mm 2 (10 awg) wire range refer to current v temp rise graphs for current capability coding contacts for sense function positive metal latch retention up to 30 amps per contact. see temperature rise charts on page 103 description cable to pcb low profile right angle vertical mount high reliability interface excellent price to performance ratio designed for low-profile power distribution units requiring small form factor connector with high current, the et power connector is a low loss, highly reliable and cost effective solution for cable-to-pcb applications. the connector is available in both a vertical mount and a right-angle mount, which stands at just 8 mm off of the board. a unique feature of the et power series is integrated coding contacts which allow different electronic functions such as sense and enable to be designed into the pdu electronics with activation on full insertion of the cable connector. crimp contacts from the industry proven ?standard power timer? range for use with 2.5 mm 2 (14 awg), 4 mm 2 (12 awg) and 6 mm 2 (10 awg) wire. the cable connector has a positive latching mechanism providing no accidental un-mating even with pull forces up to 100n. application power distribution power supplies telecoms base stations computer servers and storage systems industrial electronic equipment cabinets material and finish housing st cable ? black glass- filled thermoplastic, ul 94v-0 rated latch ? stainless steel housing st & right-angle pcb ? black glass-filled thermoplastic, ul 94v-0 rated power contacts ? copper alloy, 3.0 m ag min. contact detection ? 0.8 m gold min. in contact place; 1.27 m nickel min. contact place technical documents product specification 108-19346 application specification 114-19110
cable mounted products 103 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 et power connector (continued) note: all part numbers are rohs compliant. power connectors & interconnection systems 0 0 10 5101520 i [a] temperature ri s e v s . current 2.5mm 2 wire t 25 3 0 3 540 20 3 0 40 50 60 70 8 0 0 0 5 5101520 i [a] temperature ri s e v s . current 5mm 2 wire t 25 3 0 3 540 10 15 20 25 3 0 3 5 40 45 50 0 0 5 5 10152025 3 0 3 540 i [a] temperature ri s e v s . current 6mm 2 wire t 45 10 15 20 25 3 0 3 5 40 45 50 test results temperature rise vs. current results wire size part range mm 2 number 0.2 ? 0.5 927840-4 0.5 ? 1.0 927831-4 >1.0 ? 2.5 927837-4 >2.5 ? 4.0 927829-5 >4.0 ? 6.0 963709-5 contact summary refer to standard timer catalog 889759 for detailed information or product/ application specification. material plating ? silver technical documents product specification 108-18025 application specification 114-18037 .260 [6.60] .09 8 [2.50] .016 [0.40] .016 [0.40] .1 8 9 [4. 8 0] .1 3 0 [ 3 . 3 0] .177 [4.50] .177 [4.50]
cable mounted products 104 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems et power connector (continued) et power cable connector material and finish housing ? thermoplastic, ul 94v-0 rated latch ? stainless steel right-angle pcb header material and finish housing ? high temperature liquid crystal polymer, ul 94v-0 rated contacts ? silver plated copper alloy vertical pcb header material and finish housing ? high temperature liquid crystal polymer, ul 94v-0 rated contacts ? silver plated copper alloy part number 19 8 2299-1 with ri g ht codin g key only part number 19 8 2299-2 with left codin g key only part number 19 8 2299- 3 with two codin g key s part number 19 8 2299-4 without codin g key s part number 2042274-1 with coding contacts part number 2042274-2 without coding contacts part number 1982295-1 with coding contacts part number 1982295-2 without coding contacts
cable mounted products 105 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp-duac pl connectors product facts wire to board connection system improved dual-action contact design ? provides better contact lead-in and reduces contact mating force sequenced contacts available for mate-first break-last operation 4-, 6- and 12-position right-angle headers and free hanging receptacles 4.2 mm x 5.5 mm centerline receptacle contacts designed for 26-16 awg stranded wire recognized under the component program of underwriters laboratories inc., file no. e28476 certified by canadian standards association, file no. lr7189 technical documents product specification 108-1646 application specification 114-6067-crimping contacts qualification test report 501-394 performance data voltage rating ? 600 vac current rating ? 9 amps maximum in 2-position application low level resistance ? 10 megohms max. dielectric withstanding voltage ? 1500 vac/min. insulation resistance ? 1000 megohms minimum operating temperature ? -55c to + 105c [-67f to +221f] the latest addition to the 4.2 mm wire-to-board power connectors is the amp-duac pl connector. this product uses the industry proven amp-duac contacts with the addition of several housing improve- ments to offer significant overall improvements in connector reliability. the product is available in both component form and as fully assembled custom cable assemblies. the amp-duac pl housings are designed to confirm that all electrical contacts are fully seated. the ?pl? refers to ?positive locking? of the contacts. it is also referred to as terminal position assurance. contacts are inserted into the receptacle housing and the contact lock is installed to lock all the contacts into position. if any one of the contacts is not fully inserted, the contact lock cannot be installed. this feature eliminates a common concern of operator fatigue and the resulting contact back-out, which occurs when a contact is not installed properly. an improved mounting flange has also been added for more secure printed circuit board mounting. finally, the housings have been re-designed to provide an improved latch, which offers a metal spring instead of the original plastic spring/latch. an extended latch arm is also available for hard to reach installations or where the connectors are stacked in close proximity. all the housings are polarized to help prevent mis-mating. r r
cable mounted products 106 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp-duac pl connectors (continued) note: all part numbers are rohs compliant. amp-duac pl pcb headers material housings ? nylon, ul 94v-0 color, white contacts ? brass, tin-lead finish ? 0.00038 [0.00030] gold in mating area, tin-lead in solder tail, all over 0.00127 [0.000050] nickel mate-first no. of break-last part positions position # number 4 all standard 5794172-2 length 3 5794172-3 6 all standard 5794173-2 length 3 5794173-3 12 all standard 5794176-2 length 4 5794176-3 recommended mounting hole pattern for 1.78 max. thick pc board component side shown
cable mounted products 107 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems amp-duac pl connectors (continued) amp-duac pl receptacles material housings ? nylon, ul94v-0 color, white technical documents ? page 105 contacts ? page 113 part numbers no. of dimension housing housing with standard latch extended latch positions l positive lock 4 15.9 794152-1* 794318-1 6 20.1 794153-1 794319-1 794150 794149 12 28.6 794156-1 794322-1 *latch items ordered separately optional keying plug ? part no. 794144-1 note: position lock required ? use one per housing ? part no. 794145-3 l position lock receptacle connector completed assembly standard latch assembly extended latch assembly .077 .002 [1.95 0.05 ] 2 plcs. .594 .004 [15.10 0.10 ] .384 [9.76] ref. .772 [19.60] ref. .348 [8.85] ref. .469 [11.90] .327 [8.30] .134 [3.40] ref.
cable mounted products 108 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp-duac pl-ii connectors product facts wire-to-board connection system combining power and signal contacts 10a power contacts 4a signal contacts high conductivity copper alloy power contacts yield 30% gain in current carrying capacity compared to alternative designs dual action contact design ? reduces mating forces by up to 50% compared to alternative designs 9 power and 20 signal contacts positive lock (pl) feature on both power and signal contacts ensures contacts remain in position in cable receptacle pin and receptacle contacts offered in three sizes: 16 awg 18 awg 20-22 awg wide 5.2 x 5.5 mm contact spacing allows for 300v applications. recognized under the component program of underwriters laboratories inc., file no. e28476 the amp-duac pl-ii connectors bring both shielding and a power / signal mix to the popular amp-duac product family. in addition, the wider con- tact spacing and the use of high conductivity materials results in a higher current carrying capacity than the original 4.2 mm pitch amp-duac product. the deep back shell allows for gathering the larger wire and insulation diameters involves with combination power / signal and shield- ing all in the same cable. traditional signal connec- tors do not accept the range of wire sizes covered by the amp-duac pl-ii product. for applications involving higher voltage cabled power distribution, this product is the ideal solution. the amp-duac pl-ii connector uses the original industry proven dual-action contact design which provides a lower mating force and less plating wear than alternate contact designs. the signal contacts also feature a twin-cantilever beam that mates on the milled contact surface to provide low plating wear and high long- term reliability. the cable mounted receptacle uses the popular ?positive lock? devices proven throughout the automotive industry to ensure all the contacts are fully seated. the ?positive locks? are also referred to as ?terminal position assurance?. if any one of the contacts is not properly/ completely installed into the housing, then the ?positive lock? can not be installed. this feature reduces the common concern of opera- tor fatigue and the resulting contact back-out which occurs when a contact is not properly seated. the shielding system fully encapsulates the inner conductors and cable braids and provides a reliable conduction to the faceplate of the mating equipment. finally, the cable retention is accomplished through two rear-accessed over molded jackscrews for easy installation and removal. technical documents product specification 108-2218 application specification contact tyco electronics performance data voltage rating ? 600 vac current rating ? 10 amps max on a single contact 6 amps on each contact in 48 pos. connector low level resistance ? 10 milliohms max insulation resistance ? 1000 megohms minimum operating temperature ? -40c to +105c materials housing material ? pbt, ul 94v-0 colors ? plugs and receptacles ? black positive locks ? white cus ?
cable mounted products 109 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems amp-duac pl-ii connectors (continued) pcb plug part number 6469602-3 1.161 [29.50] ref. 1.268 [32.20] ref. 1.740 [44.20] ref. ref. .736 [18.70] ref. .574 [14.58] ref. .157 [4.00] positive lock for signal contacts sold separately ref. part number 1600902-1 free-hanging receptacle shown with positive locks part number 1469606-1 cable clamp part number 1469610-1 shield part number 1469609-2 note: other cable components required. cable receptacle components shown not sold separately. receptacle only sold as part of a finished cable assembly.
cable mounted products 110 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems product facts wire-to-wire connection system high conductivity copper alloy contacts yield 30% gain in current carrying capacity compared to alternative designs dual action contact design ? reduces mating forces by up to 50% compared to alternative designs sequenced contacts for make-first-break-last operation 48 and 66 position housings 4.4 mm x 5.3 mm contact grid pin and receptacle contacts offered in three sizes: 16 awg 18 awg 20-22 awg recognized under the component program of underwriters laboratories inc., file no. e28476 the latest addition to the amp-duac product family is the amp-duac upc connector. the upc con- nector offers much higher pin counts and a variety of product improvements to make the connector more reliable and easier to use. the upc connector uses the original industry proven dual-action contact design along with very high con- ductivity copper alloys to improve the current carrying capacity. the first noticeable differ- ence of the upc connector is the large pin count. with either 48 or 66 positions, the housing can serve as a common mating i/o point where multiple low current power connector cables are combined into one interface. other connectors would yield an excessive mating force when mating this number of wires, however, the low mating force of the amp-duac / upc connec- tor allows up to 66 wires to be mated with less than a 20 lb mating force. the next key improvement is the use of molded-in guide pins. the guide pins make the mating process very easy and provide a visual polarization of the connector. the housings mate together easily. the use of two locking latches provides a more secure connection and the screw-mounts for the panel mounted plug provide better retention than plastic latches. finally, the free-hanging receptacle uses the popular ?positive lock? device to confirm all the contacts are fully seated. the ?positive locks? are also referred to as ?terminal position assur- ance?. if any one of the contacts is not properly/ completely installed into the housing, then the ?positive lock? can not be installed. this feature eliminates the common concern of opera- tor fatigue and the resulting contact back-out which occurs when a contact is not properly seated. technical documents product specification 108-2248 application specification 114-13195 performance data voltage rating ? 600 vac current rating ? 11 amps max on a single contact 4 amps on each contact in 48 pos. connector low level resistance ? 10 milliohms max insulation resistance ? 1.2 e16 ohms minimum operating temperature ? -40c to +105c materials housing material ? pbt, ul 94v-0 colors ? plugs and receptacles ? black positive locks ? white cus ? amp-duac upc connectors
cable mounted products 111 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems panel-mount plug (accepts contacts on page 112) free-hanging receptacle (accepts contacts on page 113) size panel-mount dimensions free-hanging positive (no. circuits) plug abc receptacle* lock* 48 1934142-1 1.61 1.85 2.22 1934144-1 1469910-1 41.0 47.0 56.4 66 1934143-1 2.13 2.37 2.74 1934145-1 1934017-1 54.2 60.2 69.6 *two (2) required for each receptacle housing. not used in plug housings. additional configurations possible. for information, please contact your tyco electronics sales engineer. 1.476 [37.50] ref. c b a 1.280 .005 [32.50 0.13 ] .984 .005 [25.00 0.13 ] 1.606 [40.78] ref. 1.512 [38.40] ref. 1.280 .008 [32.50 0.20 ] 1.449 .008 [36.80 0.20 ] amp-duac upc connectors (continued)
cable mounted products 112 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems amp-duac pl or upc contacts wire size ins. dia. part number range range plating (continuous strip) applicator awg [mm 2 ] 22-20 .590?.094 gold 794576-4 680308-3 [0.3-0.5] [1.50?2.40] 18 or 18+22 .087?.154 gold 1934185-4 1852467-3 [0.8-1.1] [2.20?3.90] 16 or 2 @ 18 .098?.173 gold 1934184-4 1852468-3 [1.3-1.6] [2.50?4.40] application equipment: extraction tool 1976132 *made from phosphor-bronze material (low conductivity) materials ? high conductivity copper alloy finish ? pre-tin or gold plated contacts, male technical documents product specification 108-2248 amp-duac upc application specification 114-6067 amp-duac pl 114-13195 amp-duac upc .666 .008 [16.91 0.20 ] contacts for amp-duac pl, pl-ii and upc connectors
cable mounted products 113 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems amp-duac pl or upc contacts wire size ins. dia. part number range range plating (continuous strip) applicator awg [mm 2 ] 22-20 .590?.094 gold 1934193-4 1852469-3 [0.3-0.5] [1.50?2.40] 18 or 18+22 .087?.154 gold 1934183-4 1852467-3 [0.8-1.1] [2.20?3.90] 16 or 2 @ 18 .098?.173 gold 1934182-4 1852468-3 [1.3-1.6] [2.50?4.40] application equipment: extraction tool 1976382 materials ? high conductivity copper alloy finish ? gold plated contacts, female technical documents product specification 108-2248 amp-duac upc application specification 114-6067 amp-duac pl 114-13195 amp-duac upc .583 .002 [14.80 0.05 ] contacts for amp-duac pl, pl-ii and upc connectors (continued)
cable mounted products 114 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems micro mate-n-lok 3 mm connector system wire-to-wire and wire-to-board, pin and receptacle connectors 3.0 mm [.118] centerline spacing 2-12 positions ? single row 2-24 positions ? dual row ratings: 5a, 250 vac accommodates 30-20 awg wire panel-mount or free-hanging versions dual beam receptacle contact design for improved reliability pcb-mount pin header assemblies available in both vertical and right-angle styles; surface-mount or through hole versions available in a low profile design (<4.7 mm) for more information order catalog 82181, "soft shell pin and socket connectors" other soft shell pin & socket connectors grace inertia connector system wire-to-wire and wire-to-board, blade and receptacle connectors wire-to-wire 2.5 mm, 3.5 mm and 6.2 mm centerline spacing select 2-12 position depending on centerline spacing wire-to board 2.0 mm, 3.3 mm, 6.5 mm, 7.92 mm, 9.0 mm and 12.4 mm centerline spacing select 2-20 position depending on centerline spacing four kinds of keying per color-coded housings inertia locking mechanism on the housing which simultaneously locks when mated to prevent mismating robust connections for use in high vibration or transportation applications commercial pin and socket connector system panel-mount or free-hanging, wire-to-wire, pin and socket connectors 3.68 mm [.145"] and 5.03 mm [.198"] centerline spacing high density, 1-9 positions ? 2, 3 & 4 in-line and 4, 6 & 9 matrix standard density, 1-15 positions ? 2-6 in-line and 4, 6, 9, 12 & 15 matrix ratings: 7a (high density) or 13a, 250 vac high density system accommodates 30-18 awg wire standard density system accommodates 24-14 awg wire dual contact locking lances provide optimum contact stability low contact-mating force
cable mounted products 115 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems other soft shell pin & socket connectors (continued) power double lock connector system wire-to-wire and wire-to-board, blade and receptacle connectors 3.96 mm [.156] and 6.5 mm [.256] centerline spacing high density, 1-12 positions ? 2, 3 & 4 in-line and 4, 6, 8, 9, 10 & 12 matrix standard density, 2-12 positions ? 2, 3 & 4 in-line and 4, 6, & 12 matrix ratings: 14a, 300 vac accommodates 26-16 awg wire panel-mount or free-hanging versions optional double lock plate on the wire side that confirms contact seating lanceless contacts prevent entanglement of contacts with each other housings are polarized with four types of special keying to prevent mismating mini-universal mate-n-lok and mini-universal mate-n-lok ii connector system wire-to-wire and wire-to-board, pin and socket connectors 4.14 mm [.163"] centerline 1-24 and 2-24 positions, respectively ratings: 9.5a and 10.5a respectively 600 vac or vdc accommodates 30-16 awg wire compact, durable housings contacts protected in the housings fully polarized to provide proper mating seals available for splash protection (mini-universal mate-n-lok system only) val-u-lok connector system wire-to-wire and wire-to-board, pin and receptacle connectors 4.2 mm [.165] centerline 2-24 position dual row and 3-5 single row configurations ratings: 9a, 600 vac accommodates 26-18 awg wire easy-to-mate, positive locking housings fully isolated terminals panel-mount or free-hanging versions black, red and blue in addition to the standard white pcb headers are available in vertical, right-angle, screw- mount, and blind-mate configurations intermateable with similar connectors from other manufacturers for more information order catalog 82181, "soft shell pin and socket connectors"
116 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems other soft shell pin & socket connectors (continued) commercial mate-n-lok connector system wire-to-wire and wire-to-board, pin and socket connectors 5.08 mm [.200"] centerline panel-mount or free-hanging versions 1-16 positions ratings: 19a, 250 vac accommodates 30-14 awg wire fully polarized housings contact stabilization and self-aligning features hot side is egg-crated for safety locking devices are integral part of design universal mate-n-lok and universal mate-n-lok ii connector system wire-to-wire and wire-to-board, pin and socket connectors 6.35 mm [.250"] centerline 1-15 and 2-15 positions, respectively panel-mount or free-hanging versions ratings: 19a, 600 vac or vdc accommodates 30-10 awg wire contacts protected in the housings special keying to prevent incorrect mating additional offerings include: uv resistant materials high temperature materials glow wire approved products special high retention contacts seals available for splash protection (umnl only) color housings available (umnl only) for more information order catalog 82181, "soft shell pin and socket connectors"
cable mounted products 117 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems ampinnergy wire-to-wire connectors product facts rated to 600 vac (rms) flame retardant housings 94v-0 housings, adapters, and power terminals keyed for proper assembly stackable housings provide easy wire routing and neat wire dressing built-in interlocking features better resist shock and vibration usable as in-line connector, or as panel and surface- mount connector available in six different colors for circuit coding and identification choice of two power terminals accommodates 10-12 awg and 14-16-18 awg conductors recognized under the component program of underwriters laboratories inc., file no. e28476 certified by canadian standards association, file no. lr7189 vde registered #5133 ampinnergy wire-to-wire (wtw) connectors provide a reliable and efficient means of interconnecting conductors employed to carry up to 600 vac in power circuits or networks. the wtw connectors con- sist of mating hermaphro- ditic, flame retardant polycarbonate housings into which customer termi- nated power contacts are inserted. stackable in four directions through the use of molded interlocking key- ways, the connectors make wire routing and dressing orderly and easy to accom- plish. more importantly, the built-in interlocking features on the connectors and the accessory mounting adapters provide better resistance to the effects of shock and vibration, keep- ing the interconnect more stable and secure. the design features of the wtw connector make it easily applicable to free- hanging, surface mounted or panel mounted applica- tions. by simply sliding the accessory mounting adapters into the molded keyways of the connector housing, a free-hanging connector can be trans- formed into a surface- mount connector or a panel-mount connector. customer supplied 8-32 screws and nuts may be used to secure the connec- tors configured with the mounting adapters to printed circuit boards or distribution panels. the same hardware may be used to secure the connec- tors to pre-cut openings in the panels. furthermore, wtw connec- tor housings, mounting adapters and power termi- nals are all provided with alignment or keying fea- tures that make it difficult to improperly assemble and apply the connector. alignment slots and tabs on the plastic connector housings provide for easy mating of the housings, even in the dark! mounting adapters have a keyway on one side and a key on the other side providing for easy assembly to the con- nector by touch alone if necessary. and the power terminals have a side tab that helps prevent the incorrect insertion of the terminated conductor into the housing. once inserted, the contacts firmly latch within the con- nector housing. the wtw connector sys- tem is available in six dif- ferent and distinctive colors which makes circuit differ- entiation and identification possible. the crimped power terminals will accommodate either 10-12 awg or 14-16-18 awg stranded conductors. depending upon the con- ductor size and the num- ber of conductors in the connector configuration, the current rating ranges from 10 amps to 55 amps. technical documents product specification 108-1373 ampinnergy wtw connectors application specification 114-6051 instruction sheets 408-3277 ampinnergy wire-to-wire stackable connectors 408-3198 inspection of ampinnergy system power contacts r r for more information, request catalog 1308885.
cable mounted products 118 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems ampinnergy wire-to-wire connectors (continued) housings material and finish housing ? polycarbonate, 94v-0 for surface mounting and panel mounting information , see instruction sheet 408-3277, ampinnergy wire-to-wire stackable connectors. color housing part numbers white 556137-1 black 556137-2 green 556137-3 red 556137-4 blue 556137-6 gray 556137-8 mounting adapters part number 557313-1 material and finish housing ? polycarbonate, black two mounting adapters can be used with one or more connector housings to pro- vide thru-panel or horizontal surface mounting capability of the completed assembly. external locking latch clip part number 557640-1 ampinnergy wire-to-wire connector housings have an integral locking feature designed to keep housings mated in most applications. however, the external lock- ing latch clip may be used as needed in applications where severe vibration or tension may pull mated housings apart. customer terminated power contacts are inserted into housings free-hanging interconnections wire-to-wire connector housing ampinnergy wire-to-wire clips part number 557640-1 ampinnergy wire-to-wire clips (installed) part number 557640-1 1.453 [36.91] .386 [9.80] .386 [9.80] keyway key .696 [17.68] .294 [7.47] .466 [11.84] .190 [4.83] .211 [5.36] .177 [4.50] .200 [5.08] .231 [5.87] .405 [10.29] keyway
cable mounted products 119 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems ampinnergy wire-to-wire connectors (continued) contact wire size amp-o-lectric applicator part numbers (awg) model g terminating part numbers machine 556135-1 (strip) 18-16-14 354500-1 567403-3 556136-1 (strip) 10-12 354500-1 567256-6 788109-1 (strip) 18-14 354500-1 680447-3 788110-1 (strip) 10-12 354500-1 680449-3 power terminals material and finish contacts ? copper alloy plated with .000100 [0.00254] minimum tin the wire-to-wire connector power contacts are avail- able in either strip form or in loose piece form. contacts in strip form are terminated on continuous feed type terminators and the loose piece contacts are terminated with the hand tool or pneumatic tool. for wire preparation and crimped contact inspection information, refer to i nstruction sheet 408-3198, inspection of ampinnergy system power contacts. contact wire size hand tool pneumatic tool die set part numbers (awg) part number part numbers part numbers 556135-2 (loose piece) 18-16 58493-1 14 69710-1 189721-2* 58492-1 556136-2 (loose piece) 12 58490-1 10 58491-1 *requires ?c? head adapter part number 318161-1 and adapter holder part number 189928-1. see catalog 124208 for more information. note: the same hand tool or pneumatic tool and die sets may be used to apply the wire-to-board connector terminals. strip form .145 [3.69] .145 [3.69] .140 [3.56] .140 [3.56] .265 [6.74] .263 [6.68] .730 [18.54] nominal feed length .730 [18.54] nominal feed length part number 556135-1 part number 556136-1 part number 788109-1 part number 788110-1 loose piece part number 556136-2 part number 556135-2
cable mounted products 120 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems ampinnergy wire-to-board connectors product facts ratings: 600 vac (rms), current ratings range from 12-35 amps receptacles polarized to plug receptacles and plugs available in contact configurations of 2 through 8 positions vertical receptacle polarized to pcb receptacle contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength receptacles may be mounted on pcbs .062 to .125 inch thick plugs have positive latching to receptacles removable crimp contacts latch firmly in plug plugs are one-piece design two ranges of crimped contacts accommodate either 10-12 awg or 14-16-18 awg conductors recognized under the component program of underwriters laboratories inc., file no. e28476 certified by canadian standards association, file no. lr7189-239 r r ampinnergy wire-to-board (wtb) connectors connectors provide a con- venient and efficient means of delivering up to 600 vac to component printed circuit boards and other power distribution devices in computers and peripher- als, telephone systems and appliances. the wtb connectors also have auto- motive and industrial appli- cations. receptacles the ampinnergy wtb connector receptacles can be installed on pc boards varying in thickness from .062 inch to .125 inch. a polarizing pin is provided on the vertical receptacle assembly to aid in proper positioning on the pc board. both the vertical and right-angle assemblies are polarized for accurate mating to the plug assem- blies. the receptacle assemblies are available in contact configurations ranging from two to eight positions. plugs the single piece plug housings are available in contact configurations to mate with the receptacles. the plug is equipped with positive latches to allow full and more secure mating to the respective receptacle. a make-first/break-last feature is designed into position 1 of the plug assemblies to provide grounding protection. contacts the crimp contacts will accommodate either 10- 12 awg or 14-16-18 awg conductors. the contacts latch firmly within the plug housing. technical documents product specification 108-1349 ampinnergy wtb connectors application specification 114-6044 ampinnergy wtb connectors instruction sheets 408-3236 installation of ampinnergy wtb connectors 408-3198 inspection of ampinnergy contacts
cable mounted products 121 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems ampinnergy wire-to-board connectors (continued) note: all part numbers are rohs compliant. pcb thickness ? .062-.125 inch no. of dimensions receptacle positions abc part numbers 2 .93 1.56 1.84 556881-2 23.50 39.62 46.61 3 1.37 2.00 2.28 556881-3 34.68 50.80 57.79 4 1.81 2.44 2.72 556881-4 45.85 61.98 68.97 5 2.25 2.88 3.16 556881-5 57.03 73.15 80.14 6 2.69 3.32 3.60 556881-6 68.20 84.33 91.32 7 3.13 3.76 4.04 556881-7 79.38 95.50 102.49 8 3.57 4.20 4.48 556881-8 90.56 106.68 113.67 vertical pcb receptacles product facts withstands vapor phase, infrared and wave soldering processes .040 inch minimum standoff to pcb polarized to pcb; to plug contact centerline spacing: .440 inch overall height on pcb: .600 inch fits pcb thickness .062 through .125 inch contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength positive latching to mating plug material and finish housing ? polyphenylene sulfide, black, 94v-0 contacts ? tin plated copper alloy pcb thickness ? .250 inch no. of receptacle positions part numbers 4 558574-1 6 558084-1 .440 [11.18] .451 [11.46] .050 [1.27] ty p. dim. a housing .192 [4.90] .100 [2.54] ty p. .065 [1.66] .050 [1.27] ty p. .568 [14.43] contact dim. b dim. c dim. b .175 [4.45] .510 [12.95] .440 [11.18] ty p. .100 [2.54] ty p. .130.005 [3.30.13] .070.003 [1.78.08] .130.005 [3.30.13] .110.005 [2.79.13]
cable mounted products 122 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems ampinnergy wire-to-board connectors (continued) note: all part numbers are rohs compliant. right-angle pcb receptacles product facts withstands vapor phase, infrared and wave soldering processes .040 inch minimum standoff to pcb receptacles polarized to plug contact centerline spacing: .440 inch overall height on pcb: .600 inch fits pcb thickness .062 through .125 inch contacts have dual solder posts for efficient heat dissipation, low millivolt drop and mechanical strength positive latching to mating plug material and finish housing ? polyphenylene sulfide, black, 94v-0 contacts ? tin plated copper alloy pcb thickness ? .062-.125 inch no. of dimensions receptacle positions abc part numbers 2 .93 1.56 1.84 556882-2 23.50 39.62 46.61 3 1.37 2.00 2.28 556882-3 34.68 50.80 57.79 4 1.81 2.44 2.72 556882-4 45.85 61.98 68.97 5 2.25 2.88 3.16 556882-5 57.03 73.15 80.14 6 2.69 3.32 3.60 556882-6 68.20 84.33 91.32 7 3.13 3.76 4.04 556882-7 79.38 95.50 102.49 8 3.57 4.20 4.48 556882-8 90.56 106.68 113.67 .065 [1.66] .200 [5.08] ty p. .568 [14.43] dim. a dim. b dim. c .440 [11.18] housing .192 [4.90] ty p. .100 [2.54] ty p. contact .050 [1.27] ty p. .501 [12.73] dim. b .440 [11.18] .510 [12.95] .100 [2.54] .200 [5.08] .063.003 [1.60.08] .130.005 [3.30.13] .130.005 [3.30.13]
cable mounted products 123 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems ampinnergy wire-to-board connectors (continued) plug housings product facts one-piece housing polarized to mating receptacles positive latching to mating receptacles accepts crimp contacts part numbers 556880-2 and 556883-1 internal latching of crimp contact material housing ? polycarbonate, black, 94v-0 no. of dimensions plug positions ab part numbers 2 .85 1.20 556879-2 21.42 30.31 3 1.29 1.64 556879-3 32.59 41.48 4 1.73 2.08 556879-4 43.77 52.66 5 2.17 2.52 556879-5 54.94 63.83 6 2.61 2.96 556879-6 77.30 75.01 7 3.05 3.40 556879-7 77.30 86.19 8 3.49 3.84 556879-8 88.47 97.36 1.443 [36.66] dim. a dim. b .305 [7.75] .371 [9.43] .440 [11.18] note: all part numbers are rohs compliant.
cable mounted products 124 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems ampinnergy wire-to-board connectors (continued) crimp contacts product facts contacts are dual beam design material and finish contacts ?tin plated copper alloy wire barrel accepts one 10 or 12 awg stranded copper conductor part number 556880-2 strip part number 556880-1 loose piece application tooling applicator part number 567256-3 (for lead makers) 567256-4 (for amp-o-lectric model k machine) 567256-6 (for amp-o-lectric model g machine) wire barrel accepts one 14, 16 or 18 awg stranded copper conductor part number 556883-1 loose piece part number 556883-2 strip application tooling part number 69710-1 hand tool 58492-1 die set (14 awg) 58493-1 die set (18-16 awg) 91308-1 extraction tool .244 [6.20] .735 [18.67] .145 [3.70] .256 [6.51] 1.073 [27.26] .244 [6.20] .735 [18.67] .145 [3.70] .169 [4.30] 1.073 [27.26]
cable mounted products 125 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems product facts lightweight, all-plastic and metal-shell connectors cpc connectors are ul 94v-0 rated and made of stabilized, heat resistant, self-extinguishing thermo- plastic material metal-shell cpc connector housings made of ul 94v-0 rated thermoplastic operating temperature range: -55c to +125c available in panel- or chassis-mount and free- hanging configurations quick connect/disconnect capability with thread assist, positive detent coupling built-in pin and socket protection polarized for proper mating of connector halves special connector configu- rations offer special solder and posted contacts, special receptacles with or without threaded inserts full complement of optional accessories recognized under the component program of underwriters laboratories inc. for 250 vac, rms or 250 vdc, service ? ; series 1 and series 3 (600 v); series 2, series 4, series 5 and series 6 (250 v) file no. e28476 ?select connectors are recognized for 600 volts service. certified by canadian standards association, file no. lr 7189 certain products meet vde standard 0627 connector series for different interconnection requirements: series 3 ? low density, power applications with type xii contacts capable of carrying up to 35 amps of current for more information, request catalog 82021. r r produced under a quality management system certi- fied to iso 9001 a copy of the certificate is available upon request. series 4 ? combination of standard and power density application with type iii+ and type xii contacts series 5 ? power density application with size 8 screw machined and preci- sion formed contacts series 6 ? combination of standard and power density application with type iii+ and size 8 contacts type xii, precision formed, crimp contacts female male high current type xii crimp contacts high current type xii socket high current type xii pin circular (cpc) connectors for commercial signal and power applications
cable mounted products 126 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems connector series and types series 5 ? power contacts .125 powerband series 5 connectors combine the revolutionary performance of the new powerband contact, high current contact in configurations similar to the series 3 connectors. powerband contacts offer the electrical perform- series 6 ? combination, size 16 and .125 powerband contacts series 6 combines the high current and environmental sealing capability of series 5, powerband contacts, and the reliability of signal carrying, low cur- rent type iii+ contacts. this ance of the best mil spec size 8 screw-machined contacts with the economy and productivity of strip-fed, precision formed contacts. series 5 connectors are environmentally sealable to meet iec ip 65 and ip 67 specifications. combination of power and signal contacts is offered in one connector configura- tion containing two .125 powerband contacts and eight type iii+ signal pin and socket contacts. rated at 600 vac or vdc, 45 amps maximum in a single contact, the connectors are available in free-hanging and panel- mount applications ? one connector configuration containing three .125 powerband contacts. circular (cpc) connectors for commercial signal and power applications (continued) for more information, request catalog 82021. series 3 ? power contacts series 3 connectors accept type xii power contacts which can carry up to 25 amps per contact. these contacts will accommodate a wire size range of 16 to series 4 ? combination size 16 and power contacts series 4 connectors accept size 16 multimate and type xii power contacts, combining the signal and coaxial cir cuit capabilities of series 1 connectors with the 10 awg [1.4 to 5 mm 2 ]. two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions. power circuit capabilities of series 3 connectors. available in two connector sizes offering power mixing combinations totaling 16 and 22 positions. 12 3 6 5 7 1 23 4 5 6 11 14 16 13 8 10 7 15 1 1 2 2 3 3 1 2 3 8 9 10
cable mounted products 127 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems circular (cpc) connectors for commercial signal and power applications (continued) metal-shell, circular plastic connectors (series 3 and 4) metal-shell cpc connectors consist of a black thermo- plastic insert in a nickel- plated, zinc alloy shell. these connectors are currently available in shell sizes 14, 22 and 28, and in two basic configu- rations consisting of plugs and square flange receptacles. miniature cpc connectors these compact connectors accept existing mini- universal mate-n-lok pin and socket contacts, 30-18 awg [.05-.8 mm 2 ]. two shell sizes (8 or 11) are available, accommodating from 1 to 4 and 5 to 9 positions . featuring high contact den- sity and ip67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-to- panel applications. connector series and types (continued) for more information, request catalog 82021.
cable mounted products 128 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems product facts pins and sockets have low insertion force high current ratings with very low resistance all plated products are gold or silver plated louvertac bands have a temperature range from ?196c to +200c available formed bands are available for up to 1.250 [31.75] pin diameter thread-mount pin is installed directly into power supply elcon high power drawer connectors pages 62-82 mate-n-lok ii connector with high current contacts thread-mount pin assembly with amp terminal thread-mount socket is installed directly into power supply threaded sleeve socket assembly is installed directly into power supply metrimate drawer connector with high current contacts crimp pin with cable installed typical application of louvertac strip the transfer of high current with manageable insertion and withdrawal forces has always presented a challenge to the connector industry. louvertac bands provide a unique means of transfer- ring high amperage with a resultant space and weight savings. tyco electronics offers a wide range of pin and socket sizes for your applications. strip and formed louvertac bands are also offered for cus- tomer use in their own con- tact design. the wide variety of flat and formed male and female bands provide the ability to design electrical connections more inexpensively and quickly. louvertac products are your high current applica- tions solution. the variety of pins and sockets available from tyco electronics provide a quick and simple solution to most high current applications. high current products (louvertac contacts)
cable mounted products 129 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) thread-mount sockets these sockets are designed for easy installation and removal. the large variety of sizes have ratings from 30 continuous amps and can be mated with thread-mount pins and crimp pins. c f e ref. wrench fl a t louvertac b a nd di a . b di a . a d contin. voltage dimensions louvertac mating part thread current drop abcdef band pin dia. number (amp) (mv) dia. dia. ref. plating 2 mm 192059-1 m3x0.5 30 12 .080 .220 .670 1.42 .630 .790 silver 2.0 5.6 17.0 36.1 16 20.1 4 mm 192129-1 10-32 60 10 .160 .280 .790 2.00 1.00 1.00 gold 4.1 7.1 20.1 50.8 25.4 25.4 6 mm 192211-1 1/4-28 100 11 .240 .410 .800 2.09 1.00 1.09 gold 6.1 10.4 20.3 53.1 25.4 27.7 8 mm 192271-1 5/16-24 185 12 .320 .560 1.40 3.07 1.42 1.65 silver 8.1 14.2 35.6 78 36.0 41.9 thread-mount pins these pins are designed for thread- mount. the large variety of sizes have ratings from 30 continuous amps and are designed to be mated with thread- mount sockets, threaded sleeve sockets and crimp sockets. material ? brass finish ? silver d di a . a wrench fl a t s b c e contin. dimensions pin part thread current abcde dia. number (amp) dia. ref. 2 mm 192085-1 m3x0.5 30 .080 .16 .65 1.40 .63 2.0 4.1 16.5 35.6 15.0 4 mm 192161-1 10-32 60 .160 .25 .77 1.91 .99 4.1 6.4 19.6 48.5 25.1 6 mm 192244-1 1/4-28 100 .240 .31 .77 2.03 1.11 6.1 7.9 19.6 51.6 25.2 8 mm 192293-1 5/16-24 185 .320 .44 1.30 2.95 1.47 8.1 11.2 33.0 74.9 37.3 material body ? brass louvertac band ? beryllium copper finish body ? silver louvertac band ? see table
cable mounted products 130 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) threaded sleeve sockets the threaded sleeve socket assembly is designed for high current in a restricted space. the sleeve can be screwed directly into a threaded bus bar or it may be inserted into a drilled hole in the bus bar with tightened nuts on each side of the bus bar. a crimp pin or thread-mount pin can be attached to a cable for the completed connector. material body ? brass louvertac band ? beryllium copper finish body ? silver louvertac band ? see table b d c di a . a louvertac b a nd contin. voltage dimensions louvertac mating part thread current drop abcd band pin dia. number (amp) (mv) dia. plating 2 mm 1-192447-0 5/16-32 30 12 .090 .650 .060 .060 silver 2.3 16.5 1.5 1.5 4 mm 192447-8 5/16-32 60 10 .160 .770 .060 .060 gold 4.1 19.6 1.5 1.5 6 mm 192447-2 1/2-20 100 11 .240 .770 .078 .078 gold 6.1 19.6 2.0 2.0 8 mm 1-192447-8 9/16-18 185 12 .320 1.35 .100 .100 silver 8.1 34.3 2.5 2.5 12 mm 1-192447-2 3/4-16 unf 290 13 .479 1.34 .130 .130 silver -2a 12.2 34.0 3.3 3.3 threaded sleeve socket (mounted with nuts) crimp pin (see page 131) threaded sleeve socket (screwed into bus bar) thread-mount pin (see page 129)
cable mounted products 131 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) crimp pins crimp pins feature a mechanism for locking the pin into a housing designed by the customer. the 2 mm and 4 mm pins are crimped with a daniels hand crimp tool. pin sizes from 6 mm to 8 mm may be crimped with the indi- cated tooling and a dyna-crimp 69120-1 electric-hydraulic power unit. the large variety of sizes have ratings from 24 continuous amps and can be mated with thread-mount socket assemblies, threaded sleeve socket assemblies or crimp sockets. material body ? copper alloy retention spring ? stainless steel or beryllium copper finish body ? silver di a . g d f a di a . b e di a . c contin. voltage dimensions use tooling part numbers pin part current drop a b c d e f g with crimp crimp extraction dia. number (amp) (mv) dia. dia. dia. awg die head tool 193837-1 30 12 1.40 .225 .100 .640 .211 .050 .080 12-14 m310 tp1019 318813-1 2 mm 35.6 5.72 2.54 16.3 5.36 1.27 2.0 193837-2 44 8 1.53 .300 .145 .750 .211 .050 .160 10 m310 tp1020 679916-1 38.9 7.6 3.7 19.1 5.36 1.27 4.0 4 mm 193837-3 60 8 1.53 .300 .181 .750 .211 .050 .160 8 m310 tp1020 679916-1 38.9 7.6 4.60 19.1 5.36 1.27 4.0 193837-4 76 9 1.64 .410 .235 .760 .211 .050 .240 6 69133-1 69099 679917-1 41.7 10.4 5.97 19.3 5.36 1.27 6.0 6 mm 193837-5 100 9 1.73 .410 .290 .760 .211 .050 .240 4 69134-2 69099 679917-1 43.9 10.4 7.37 19.3 5.36 1.27 6.0 193837-6 135 10 2.50 .570 .390 1.30 .211 .050 .320 2 46765-3 69099 679918-1 63.5 14.5 9.91 33.0 5.36 1.27 8.0 8 mm 193837-7 185 12 2.63 .570 .487 1.30 .211 .050 .320 1/0 46766-2 69099 679918-1 66.8 14.5 12.37 33.0 5.36 1.27 8.0 notes: 1. additional information on ampower terminal hydraulic crimping is available in catalog 82025. 2. application specification ? 114-16022
cable mounted products 132 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) crimp sockets crimp sockets feature a mechanism for locking the socket into a housing designed by the customer. a tyco electronics extraction tool is offered to remove the contact. the 2 mm and 4 mm sockets are crimped with a daniels hand crimp tool. socket sizes from 6 mm to 8 mm may be crimped with the indicated tooling and a dyna- crimp 69120-1 electric-hydraulic power unit. the large variety of sizes have ratings from 24 continuous amps and can be mated with thread-mount pins or crimp pins. material body ? copper alloy louvertac band ? beryllium copper retention spring ? stainless steel or beryllium copper finish body ? silver louvertac band ? silver mating contin. voltage dimensions use tooling part numbers pin part current drop bc with crimp crimp extraction dia. number (amp) (mv) a dia. dia. de f awg die head tool 193673-1 24 10 1.13 .230 .100 .420 .211 .209 14 m310 tp1021 318813-1 28.7 5.8 2.54 10.7 5.36 5.31 2 mm 193673-1 30 12 1.13 .230 .100 .420 .211 .209 12 m310 tp1021 318813-1 28.7 5.8 2.54 10.7 5.36 5.31 193673-2 44 8 1.31 .300 .145 .400 .211 .209 10 m310 tp1022 679916-1 33.3 7.6 3.68 10.2 5.36 5.31 4 mm 193673-3 60 8 1.31 .300 .181 .410 .211 .209 8 m310 tp1022 679916-1 33.3 7.6 4.60 10.4 5.36 5.31 193673-4 76 9 1.42 .410 .235 .460 .211 .209 6 69133-1 69099 679917-1 36.1 10.4 5.97 11.7 5.36 5.31 6 mm 193673-5 100 9 1.48 .410 .290 .530 .211 .209 4 69134-2 69099 679917-1 37.6 10.4 7.37 13.5 5.36 5.31 193673-6 135 10 2.26 .570 .390 .640 .211 .209 2 46765-3 69099 679918-1 57.4 14.5 9.91 16.3 5.36 5.31 8 mm 193673-7 185 12 2.45 .570 .487 ? .211 .209 1/0 46766-2 69099 679918-1 62.2 14.5 12.37 5.36 5.31 12 mm 193673-8* 290 13 2.51 .795 .541 .930 ?? 2/0 46767-2 69099 ? 63.7 20.19 13.74 23.62 20 mm 1-193673-2* 480 11 3.17 1.072 .721 1.24 ?? 250 46751-2 69099 ? 80.5 27.23 18.31 31.50 mcm * socket contact uses retention ring (not supplied) for locking contact in housing. see application specification 114-16022 for details. notes: 1. additional information on ampower terminal hydraulic crimping is available in catalog 82025. 2. application specification ? 114-16022 di a . b f a d di a . c louvertac b a nd e
cable mounted products 133 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) .069 [1.75] thru or .10 [2.5] min. deep .950 [24.14] .161 [4.09] .214 .003 [5.18 .076 ] .25 [6.35] bus bar or .50 [12.70] bus bar 10-24 x .75 inch long thread forming screw bus fork louvertac bands ref. dia. .38 [9.5] 1.63 [41.4] .48 [12.2] thread-mount fork the thread-mount fork was developed to mount onto a plate or bus bar designed and fabricated by the cus- tomer. the fork is rated at 84 amps (upper tolerance limit) and accepts a .087 thick blade or circuit board. the anti-rotation pin is in place to help pre- vent the fork from rotating while tight- ening the screw. material fork ? zinc ai alloy louvertac bands ? copper alloy screw ? steel finish fork ? silver louvertac bands ? silver screw ?zinc right-angle thread-mount fork material fork ? zinc ai alloy louvertac bands ? copper alloy spring pin ? stainless steel finish fork ? silver louvertac bands ? silver part number 194257-1 part number 194305-1 ? .167 [4.25] 1.63 [14.40] .190 [4.83] .290 [7.37] .177 [4.49] .606 [15.40] ref. .950 [24.14] .56 [14.20] .285 [7.24] ref. ref. ref. ref. .48 [12.2] ? .062 [1.57] ref. .38 [9.65] ref. thk. bd. fork .05 [1.30] louvertac bands spring pin .087 [2.21]
cable mounted products 134 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) louvertac strip, torsional louver type the torsional louver type band was designed as an electrical interface that allows the transfer of high current and a more generous tolerance between mat- ing surfaces. a strip can be sized with scissors in an on-site installation. they are available for use in flat and circular applications. a male band is used on the outside diameter of a pin. the female band is used on the inside diameter of a socket. material ? beryllium copper finish ? see tables lao .092 [2.27] louver height tooth angle ? 15 minimum diameter ? 1.75 inches laia .050 [1.27] louver height tooth angle ? see table minimum diameter ? 1 1 M 2 inches .200 [5.0 8 ] pitch 1.02 [25.9] .100 [2.54] pitch .69 [17.5] part number application material suggested current finish thickness limit per inch 192000-2 flat or female .006 150 silver .15 192000-9 flat or female .010 250 silver .25 192001-4 flat or male .006 150 silver .15 part number application material suggested current louver finish thickness limit per inch height 192002-1 flat or female .006 300 .105 .15 2.67 unplated 192002-2 flat or female .006 300 .105 .15 2.67 silver 192002-3 flat or female .010 500 .110 .25 2.79 unplated part number application material suggested current tooth finish thickness limit per inch angle 192004-4 flat or female .004 150 15 silver .10 192004-6 flat or female .004 150 45 silver .10 192004-8 flat or female .006 250 15 silver .15 1-192004-1 flat or female .006 250 15 gold .15 1-192004-4 flat or female .006 250 45 silver .15 192007-7 flat or male .006 250 15 silver .15 192008-1 flat or male .004 150 45 silver .10 notes: 1. product will be sold by the foot except where length is specified. 2. suggested current limits are application dependent. 3. additional sizes are available upon request. laog louver height ? see table tooth angle ? 45 minimum diameter ? 1.75 inches .980 [24.90] louver ht. .100 [2.54] pitch
cable mounted products 135 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) louvertac strip, bridge louver type the bridge louver type band was designed to transfer high currents in very small spaces. a strip can be sized with scissors in an on-site installation. they are available for use in flat and circular applications. a male band is used on the outside diameter of a pin. the female band is used on the inside diameter of a socket. material ? beryllium copper part number application finish 192038-6 female silver 192039-5 male silver .042 [1.07] pitch .47 [11.9] louver height laiii .034 [.86] louver height minimum diameter ? 1 inch suggested current limit per inch ? 150 amps material thickness ? .006 [.15] laiv .026 [.66] louver height minimum diameter ? 3 M 4 inch suggested current limit per inch ? 150 amps material thickness ? see table lav .022 [.56] louver height minimum diameter ? 3 M 4 inch suggested current limit per inch ? 120 amps material thickness ? see table part number application finish material thickness 1-192041-2 female silver .006 .15 1- 192042-5 male silver .006 .15 1- 192048-2 male gold .004 .10 part number application finish material thickness 1-192044-9 female silver .005 .13 1- 192045-5 male silver .005 .13 1- 192045-2 male gold .004 .10 1-192045-2 male gold .004 .10 .0 3 1 [.79] pitch . 3 2 [ 8 .1 3 ] .02 8 [.71] pitch .20 [5.1] notes: 1. product will be sold by the foot except where length is specified. 2. suggested current limits are application dependent. 3. additional sizes are available upon request.
cable mounted products 136 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems high current products (louvertac contacts) (continued) preformed female louvertac bands female torsional formed type la1a/la1b .050 [1.27] louver height material ? beryllium copper finish ? see table tooth angle ? see table louvertac bands can be manufac- tured as preformed diameters. this will allow the insertion of the band into a socket. the diameter indicated is the mating pin diameter that will be inserted into the socket assembly. consult product engineering for mount- ing details. part number mating material suggested finish tooth band pin dia. thickness current limit (a) angle type 4-192013-3 .312 [7.92] .004 [.10] 150 silver 15 la1a 4-192013-5 .312 [7.92] .006 [.15] 250 silver 15 la1a 5-192013-1 .355 [9.01] .006 [.15] 275 gold 15 la1a 5-192013-4 .375 [9.53] .006 [.15] 300 silver 15 la1a 5-192013-5 .394 [10.00] .006 [.15] 325 silver 15 la1a 5-192013-8 .434 [11.02] .006 [.15] 350 gold 15 la1a 5-192013-9 .437 [11.10] .006 [.15] 350 silver 15 la1a 6-192013-7 .472 [11.99] .006 [.15] 375 silver 15 la1a 6-192013-9 .472 [11.99] .008 [.20] 375 silver 15 la1a 7-192013-1 .500 [12.70] .006 [.15] 400 silver 15 la1a 7-192013-6 .551 [14.00] .006 [.15] 450 silver 15 la1a 8-192013-2 .625 [15.88] .006 [.15] 500 silver 15 la1a 8-192013-6 .625 [15.88] .008 [.20] 475 silver 15 la1a 8-192013-9 .685 [17.40] .006 [.15] 550 silver 15 la1a 9-192013-6 .750 [19.05] .006 [.15] 600 silver 15 la1a 192033-3 .750 [19.05] .008 [.20] 600 silver 15 la1a 1-192033-9 .875 [22.22] .006 [.15] 675 gold 15 la1a 2-192033-0 .875 [22.22] .006 [.15] 700 silver 15 la1a 2-192033-6 1.000 [25.40] .006 [.15] 775 silver 15 la1a 3-192033-4 1.250 [31.75] .006 [.15] 975 silver 15 la1a 5-192033-2 1.000 [25.40] .008 [.20] 800 silver 15 la1a 3-192013-8 1.187 [30.10] .006 [.15] 950 silver 45 la1b 5-192033-0 .812 [20.62] .008 [.20] 625 silver 45 la1b notes: 1. suggested current limits are application dependent. 2. additional sizes are available upon request. m a ting pin di a meter .69 [17.5]
cable mounted products 137 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems high current products (louvertac contacts) (continued) note: all part numbers are rohs compliant. part number mating length material suggested finish band pin dia. thickness current limit (a) type 1-192038-9 .125 [3.18] .47 [11.9] .004 [.10] 40 nickel laiii 2-192038-8 .197 [5.00] .47 [11.9] .006 [.15] 90 gold laiii 3-192038-7 .236 [6.00] .47 [11.9] .006 [.15] 100 gold laiii 4-192038-0 .236 [6.00] .47 [11.9] .008 [.20] 120 gold laiii 4-192038-1 .236 [6.00] .47 [11.9] .008 [.20] 120 gold laiii 4-192038-8 .250 [6.35] .47 [11.9] .006 [.15] 110 silver laiii 4-192038-9 .250 [6.35] .47 [11.9] .006 [.15] 110 gold laiii 5-192038-4 .250 [6.35] .47 [11.9] .008 [.20] 125 gold laiii 6-192038-0 .280 [7.11] .47 [11.9] .008 [.20] 165 silver laiii 6-192038-1 .280 [7.11] .47 [11.9] .008 [.20] 125 gold laiii 6-192038-2 .250 [6.35] .47 [11.9] .006 [.15] 125 unplated laiii 6-192038-5 .315 [8.00] .47 [11.9] .008 [.20] 185 silver laiii 6-192038-6 .315 [8.00] .47 [11.9] .008 [.20] 185 gold laiii 7-192038-7 .394 [10.00] .47 [11.9] .008 [.20] 250 silver laiii 8-192038-1 .437 [11.10] .47 [11.9] .008 [.20] 270 silver laiii 8-192038-6 .472 [11.99] .47 [11.9] .008 [.20] 300 silver laiii 9-192038-4 .500 [12.70] .47 [11.9] .008 [.20] 300 tin laiii 192040-8 .375 [9.53] .47 [11.9] .008 [.20] 200 gold laiii 2-192040-7 .250 [6.35] .47 [11.9] .006 [.15] 110 gold laiii 2-192041-9 .025 [0.64] .32 [8.13] .005 [.13] 15 gold laiv 4-192041-0 .062 [1.57] .32 [8.13] .006 [.15] 25 silver laiv 4-192041-1 .062 [1.57] .32 [8.13] .006 [.15] 25 gold laiv 4-192041-4 .080 [2.03] .32 [8.13] .006 [.15] 35 gold laiv 5-192041-0 .093 [2.36] .32 [8.13] .005 [.13] 40 gold laiv 5-192041-9 .100 [2.54] .32 [8.13] .006 [.15] 50 gold laiv 6-192041-9 .125 [3.18] .32 [8.13] .006 [.15] 60 gold laiv 7-192041-4 .157 [4.00] .32 [8.13] .006 [.15] 65 gold laiv 7-192041-7 .157 [4.00] .32 [8.13] .006 [.15] 65 silver laiv 7-192041-8 .157 [4.00] .32 [8.13] .006 [.15] 65 gold laiv 8-192041-4 .157 [4.00] .32 [8.13] .008 [.20] 75 gold laiv 8-192041-9 .173 [4.39] .32 [8.13] .006 [.15] 70 gold laiv 192043-6 .218 [5.54] .32 [8.13] .006 [.15] 95 silver laiv 1-192043-5 .254 [6.45] .32 [8.13] .006 [.15] 110 silver laiv 1-192043-6 .250 [6.35] .32 [8.13] .006 [.15] 120 gold laiv 2-192043-0 .280 [7.11] .32 [8.13] .006 [.15] 130 gold laiv 2-192043-7 .315 [8.00] .32 [8.13] .006 [.15] 165 silver laiv 4-192043-5 .375 [9.53] .32 [8.13] .006 [.15] 175 gold laiv 5-192043-0 .375 [9.50] .32 [8.13] .007 [.18] 175 tin laiv 6-192043-7 .602 [15.30] .32 [8.13] .006 [.15] 285 gold laiv 7-192043-2 .125 [3.18] .32 [8.13] .006 [.15] 60 silver laiv 9-192043-3 .157 [4.00] .32 [8.13] .006 [.15] 65 silver laiv 9-192043-6 .725 [18.40] .32 [8.13] .006 [.15] 350 silver laiv 4-192044-1 .030 [0.76] .20 [5.10] .005 [.13] 13 gold lav 4-192044-2 .030 [0.76] .20 [5.10] .005 [.13] 11 unplated lav 4-192044-4 .055 [1.40] .20 [5.10] .005 [.13] 20 gold lav 4-192044-7 .060 [1.54] .20 [5.10] .004 [.10] 22 gold lav 5-192044-6 .062 [1.57] .20 [5.10] .005 [.13] 25 gold lav 5-192044-8 .065 [1.65] .20 [5.10] .005 [.13] 23 unplated lav 6-192044-0 .080 [2.03] .20 [5.10] .004 [.10] 30 silver lav 6-192044-4 .080 [2.03] .20 [5.10] .005 [.13] 30 gold lav notes: 1. suggested current limits are application dependent. 2. additional sizes are available upon request. preformed female louvertac bands (continued) female bridge formed type laiii through lavi material ? beryllium copper finish ? see table length m a ting pin di a meter
cable mounted products 138 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems high current products (louvertac contacts) (continued) part number mating length material suggested finish band pin dia. thickness current limit (a) type 6-192044-6 .080 [2.03] .20 [5.10] .008 [.20] 30 gold lav 7-192044-1 .093 [2.36] .20 [5.10] .005 [.13] 35 gold lav 8-192044-1 .125 [3.18] .20 [5.10] .004 [.10] 45 gold lav 8-192044-3 .125 [3.18] .20 [5.10] .005 [.13] 45 silver lav 8-192044-4 .125 [3.18] .20 [5.10] .005 [.13] 45 gold lav 8-192044-7 .125 [3.18] .20 [5.10] .005 [.13] 45 unplated lav 192046-6 .172 [4.40] .20 [5.10] .006 [.15] 65 gold lav 1-192046-6 .225 [5.70] .20 [5.10] .006 [.15] 85 gold lav 1-192046-9 .250 [6.35] .20 [5.10] .006 [.15] 110 gold lav 2-192046-0 .250 [6.30] .20 [5.10] .006 [.15] 95 tin lav 3-192046-0 .400 [10.2] .20 [5.10] .005 [.13] 150 gold lav 5-192046-0 .750 [19.0] .20 [5.10] .005 [.13] 285 gold lav 5-192046-9 .134 [3.40] .20 [5.10] .006 [.15] 50 gold lav 1-192047-4 .040 [1.00] .10 [2.54] .004 [.10] 15 gold lavi 1-192047-9 .062 [1.60] .10 [2.54] .004 [.10] 22 gold lavi 3-192047-7 .125 [3.20] .10 [2.54] .004 [.10] 45 gold lavi 5-192047-1 .256 [6.50] .10 [2.54] .004 [.10] 95 gold lavi 5-192047-3 .272 [6.90] .10 [2.54] .004 [.10] 65 gold lavi 7-192047-5 .256 [6.50] .10 [2.54] .004 [.10] 95 unplated lavi preformed female louvertac bands (continued) female bridge formed type laiii through lavi (continued) material ? beryllium copper finish ? see table note: all part numbers are rohs compliant. notes: 1. suggested current limits are application dependent. 2. additional sizes are available upon request. length m a ting pin di a meter
cable mounted products 139 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems high current products (louvertac contacts) (continued) mating hole diameter .69 [17.5] preformed male louvertac bands male torsional formed type la1as/la1bs material ? beryllium copper finish ? see table tooth angle ? see table louvertac bands can be formed into a ?male? shape for use on a pin. selection begins with the amperage requirement and then the mating hole diameter. consult product engineering for mount- ing details. part number mating hole dia. material suggested finish tooth band thickness current limit (a) angle type 192007-9 .312 [7.92] .006 [.15] 200 silver 15 la1as 1-192007-9 .620 [15.7] .006 [.15] 425 silver 15 la1as 2-192007-5 .750 [19.0] .008 [.20] 550 silver 15 la1as 3-192007-1 1.000 [25.4] .006 [.15] 750 silver 15 la1as 192008-6 .500 [12.7] .006 [.15] 350 silver 45 la1bs 1-192008-3 .750 [19.0] .008 [.20] 550 silver 45 la1bs 1-192008-5 .781 [19.8] .006 [.15] 575 silver 45 la1bs 2-192008-1 .875 [22.22] .008 [.20] 650 silver 45 la1bs 3-192008-4 1.197 [30.4] .008 [.20] 900 silver 45 la1bs 4-192008-2 1.450 [36.8] .006 [.15] 1100 silver 45 la1bs male bridge formed type laiiis through lavis material ? beryllium copper finish ? see table part number mating length material suggested finish band hole dia. thickness current limit (a) type 1-192039-7 .157 [4.0] .470 [11.9] .008 [.20] 75 gold laiiis 2-192039-1 .250 [6.35] .470 [11.9] .008 [.20] 130 silver laiiis 2-192039-3 .248 [6.3] .470 [11.9] .008 [.20] 130 silver laiiis 2-192039-7 .311 [7.9] .470 [11.9] .008 [.20] 175 unplated laiiis 2-192039-9 .311 [7.9] .470 [11.9] .008 [.20] 175 silver laiiis 3-192039-0 .311 [7.9] .470 [11.9] .008 [.20] 175 gold laiiis 5-192039-3 .236 [6.0] .470 [11.9] .008 [.20] 120 nickel laiiis 5-192039-4 .157 [4.0] .470 [11.9] .008 [.20] 75 nickel laiiis 1-192042-5 .080 [2.0] .320 [8.13] .005 [.12] 30 nickel laivs 2-192042-5 .157 [4.0] .320 [8.13] .006 [.15] 65 unplated laivs 2-192042-8 .157 [3.99] .320 [8.13] .006 [.15] 60 gold laivs 4-192042-8 .500 [1.27] .320 [8.13] .005 [.12] 235 unplated laivs 6-192042-6 .368 [9.38] .320 [8.13] .004 [.10] 170 unplated laivs 6-192042-7 .375 [9.53] .320 [8.13] .006 [.15] 175 tin laivs 6-192042-8 .375 [9.53] .320 [8.13] .006 [.15] 175 gold laivs 2-192045-3 .250 [6.35] .200 [5.10] .006 [.15] 95 gold laivs 192048-6 .051 [1.3] .100 [2.54] .004 [.10] 17 gold lavis 1-192048-1 .127 [3.23] .100 [2.54] .004 [.10] 22 gold lavis 2-192048-4 .156 [3.96] .100 [2.54] .004 [.10] 65 gold lavis length mating hole diameter note: all part numbers are rohs compliant. notes: 1. suggested current limits are application dependent. 2. additional sizes are available upon request.
cable mounted products 140 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power series connectors product facts single-pole and 2-pole (battery) quick connect/ disconnect connectors eight series, based on approximate current- carrying capability: series 15/30/45 (single-pole) series 50 (2-pole battery) series 50 finger probe resistant (fpr) series 75 (single-pole) series 120 (single- and 2-pole) series 175 (2-pole battery) series 180 (single-pole) series 350 (2-pole battery) voltage rating: 600 v ac/dc color-coded housings, ul 94v-0 hermaphroditic (genderless) housings reduce inventory modular, single-pole housings are stackable in four directions polarity (+ and -) molded into 2-pole housings promotes proper wiring mechanical keys help prevent two different color- coded housings from mating stainless steel retaining springs secure contacts in housings stamped and formed, open barrel contacts (6-20 awg) on reels for automatic and semiautomatic machine termination loose piece, cold-headed contacts (6 awg ? 300 mcm) for manual and hydraulic hand tools; reducing bushings accommodate smaller wire sizes compatible with industry standard crimp tooling from pico corporation (http://www.picotools.com) connectors intermateable with similar connectors from other manufacturers series 15/30/45, single-pole connectors designed to meet amateur radio emergency service (ares)/radio amateur civil emergency service (races) standard power connector requirements accessories available for mounting, vibration protection, and strain relief component recognized by underwriters laboratories inc. to us and canadian standards, file no. e28476 amp power series connec- tors provide a durable, quick connect/disconnect means to transmit ?power? levels of current and voltage (15-275 a, 600 v ac/dc). this product family is primarily comprised of sin- gle-pole and 2-pole (bat- tery) connector housings, crimp snap-in contacts, and accessories. housings are offered in various colors. two-pole housings have dif- ferent polarization configura- tions; with the exception of black housings, each color identifies a different keying configuration. in general, only like color housings will mate. contacts are either cold-headed or stamped and formed, depending upon the connector series. amp power series connec- tors are divided into eight series, based on approxi- mate current-carrying capa- bility. applications ac/dc power supplies and charging systems, rechargeable batteries, material handling equip- ment (e.g. forklift trucks), electric vehicles (e.g., golf carts, sweepers, wheel- chairs), office furniture/ panels, amateur emergency radios, and industrial equipment. cus ?
cable mounted products 141 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power series 15/30/45 single-pole connector housings are stackable side-to-side and top-to-bottom. for example, series 30 red and black housings joined side-to-side, are commonly used as standard power connec- tors for handheld, mobile, or base amateur radio equipment. modular housings can also be grouped into plug frames with or without latches, which mate with receptacle housings. typically, these are used as quick disconnects for electrical power distribution in office furniture and panels. stamped & series housing stackable current voltage, max. cold-headed formed contact housing approvals type housing max. (a) (v, ac or dc) contact (awg) (awg) colors 15 single-pole yes 15 600 ? 16-20 blue, black, white, red file no. e 28476 green, yellow, orange, gray 30 single-pole yes 30 600 ? 12-16 blue, black, white, red file no. e 28476 green, yellow, orange, gray 45 single-pole yes 40* 600 ? 10-14 blue, black, white, red file no. e 28476 green, yellow, orange, gray 50 2-pole no 50 600 6, 8, 10-12 6-10,10-12 red, gray, blue, black, file no. e 28476 yellow 75 single-pole yes 75 600 6, 8,10-12 6-10,10-12 blue, black, white, green, file no. e 28476 red (single-pole) 120 single-pole yes 120 600 2, 4, 6 ? blue, black, white, green, file no. e 28476 red (single-pole) 120 2-pole no 120 600 2, 4, 6 ? blue, gray (2-pole) file no. e 28476 175 2-pole no 175 600 1/0, 1, 2, 4 ? blue, gray, orange, yellow, file no. e 28476 red 180 single-pole yes 180 600 1/0, 1, 2, 4 ? blue, black, white, green, file no. e 28476 red 350 2-pole no 275** 600 1/0, 2/0, 3/0, ? blue, green, red, yellow, file no. e 28476 4/0, 300 mcm orange, gray *performance equivalent to competition **tested to 275 amps with 4/0 awg wire cus ? cus ? cus ? cus ? cus ? cus ? cus ? cus ? cus ? cus ? amp power series 50 two-pole (battery) housings are available in bulk quantities or in kit form (i.e., 1 housing and 2 contacts). these high durability connectors are designed for repeated mating and unmating. amp power series 120 this series includes both single- and 2-pole (battery) versions. single-pole housings with molded-in dovetails allow stacking. housing retaining pins provide more vibration protection. two-pole housing have slots designed to accept mounting clamp sets for easier panel mounting. amp power series 175 two-pole (battery) housings accept cold- headed contacts (4-1/0 awg). basically, these connectors offer the same features as the two-pole series 50 connectors. amp power series 180 these stackable, single-pole connectors accept cold-headed contacts (4-1/0 awg). most features are similar to the smaller, single-pole, series 120 connectors. amp power series 350 rugged, 2-pole housings accept only loose piece, cold-headed contacts (1/0?300 mcm). rated at 275 a, these connectors have been tested up to 275 a, with 4/0 awg wire. amp power series 75 single-pole, stackable housings, in locking and non-locking versions, are available in a variety of colors. housings accept stamped and formed or cold-headed contacts. bulk quanti- ties and connector kits (1 housing and 1 contact) can be ordered. accessories include: mounting wings for through-panel or surface mounting and mounting clamp sets for ganging housings. amp power series 50 finger probe resistant (fpr) this new, 2-pole, fpr version helps prevent finger access, which allows it to be more safely used at elevated voltages and in user access areas. selection guide amp power series connectors (continued)
cable mounted products 142 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems product facts color-coded ul 94v-0 housings: blue, black, white, green, red, yellow, orange and gray genderless housings reduce inventory 3 contact offerings available: series 15, 30 and 45 built-in interlocking features (dovetails) allow stacking series 15/30/45, single-pole connectors designed to meet amateur radio emergency service (ares)/radio amateur civil emergency service (races) standard power connector requirements plug frames (with or without latches) and receptacle housings accept stacked single-pole housings (2 to 8 poles) file no. e28476 cus ? material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver or tin plating mounting wings & spacers ? polycarbonate, ul 94v-0 retaining pins ?stainless steel electrical characteristics current carrying capability ? 40 a w/10 awg wire (series 45) 30 a w/12 awg wire (series 30) 20 a w/16 awg wire (series 15) operating voltage ?600 v, ac or dc dielectric withstanding voltage ? 2200 vdc average initial contact resistance ?525 micro-ohms mechanical characteristics contact retention ?25 lbs. [111.2 n] average mating/unmating force ?4.7 [20.9 n] max. wire insulation diameter ? 175 [18.16] wire size range ?10-20 awg [5-0.5 mm 2 ] related product data accessories ?page 151 .390 [9.9] r .051 [1.3] dovetails allow stacking in vertical, horizontal, or in block configurations. when mated side-to-side, half rounds align to form a slot for roll pin insertion which helps protect against accidental dislodging of mated housing. .311 [7.9] .331 [8.4] .968 [24.6] single-pole housing stamped and formed contact (strip) closed barrel contact (loose piece) .141 004 [3.58 0.1 ] amp power series 15 housing 1 contact part number color part number strip form (16, 18, 20 awg) loose piece (16-20 awg) blue 1445957-1 black 1445957-2 white 1445957-3 green 1445957-4 1604113-1 (silver) 2 1744042-1 red 1445957-5 1604113-2 (tin) 2 yellow 1445957-6 orange 1445957-7 gray 1445957-8 amp power series 30 housing 1 contact part number color part number strip form (12, 14, 16 awg) loose piece (12-16 awg) blue 1445957-1 black 1445957-2 white 1445957-3 green 1445957-4 1604112-1 (silver) 3 1744041-1 dimensions red 1445957-5 1604112-2 (tin) 3 shown above. yellow 1445957-6 orange 1445957-7 gray 1445957-8 amp power series 45 housing 1 contact part number color part number strip form (10, 12, 14 awg) blue 1445957-1 black 1445957-2 white 1445957-3 green 1445957-4 1445962-1 (silver) 4 red 1445957-5 1445962-2 (tin) 4 yellow 1445957-6 orange 1445957-7 gray 1445957-8 1 housings are bulk packaged. 3 use applicator part no. 1385468-3 2 use applicator part no. 1385450-3 4 use applicator part no. 1385469-3 .150 [3.81] .152 [3.86] dia. .275 [6.99] .290 [7.36] .630 [16.00] note: tyco electronics does not recommend intermating connectors with different contact platings. amp power series 15/30/45 connectors (single-pole) , n st .311 [7.9] .311 [7.9]
cable mounted products 143 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver plating reducing bushings ?copper with silver plating electrical characteristics current carrying capability ? 50 amps per circuit w/6 awg wire max. operating voltage ?600 v, ac or dc dielectric withstanding voltage ? 2200 vdc average initial contact resistance ?200 micro-ohms mechanical characteristics contact retention ?50 lbs. [222.4 n] average mating/unmating force ? 15 lbs. [66.7 n] max. wire insulation diameter ? .44 [11.18] wire size range ?6-12 awg (also 6-16 awg w/reducing bushings) related product data accessories ?page 151 product facts color-coded ul 94v-0 housings: gray, red, blue, yellow and black; other colors available upon request note: black color housing has the same mechanical key as the gray housing mechanical keys help prevent two different voltage color-coded housings from mating polarity (+ and -) molded into housings genderless housings reduce inventory cold-headed contact wire range: 6, 8, 10-12 awg (taped version of the cold-headed contacts available.) file no. e28476 cus ? 1.38 [35.05] 1.90 [48.23] .625 [15.88] 2-pole housing amp power series 50 (2-pole) housing 2,3 contact 2 connector kit color part number wire size part number part number 1 red 647845-3 6 awg 647877-1 647892-3 10-12 awg 647879-1 647893-3 gray 647845-4 6 awg 647877-1 647892-4 10-12 awg 647879-1 647893-4 blue 647845-5 6 awg 647877-1 647892-5 10-12 awg 647879-1 647893-5 black 4 647845-7 6 awg 647877-1 647892-7 10-12 awg 647879-1 647893-7 yellow 647845-8 6 awg 647877-1 647892-8 10-12 awg 647879-1 647893-8 cold-headed contact 8 awg 647878-1 ? 5 stamped and formed contacts, on reel 6-10 awg 1604433-1 7 6 stamped and formed contacts, on reel 10-12 awg 1604433-2 7 1 1 housing and 2 contacts. 2 housings and contacts are bulk packaged. 3 mechanical keys molded in housings generally will engage only with housings of same color. 4 black color housing has the same mechanical key as the gray housing. 5 use heavy duty mini-applicator (hdm) for 6 to 8 awg - part number 1385663-2 (use with amp-o-lectric model k terminator) 6 use heavy duty mini-applicator (hdm) for 10 to 12 awg - part number 1385664-2 (use with amp-o-lectric model k terminator) 7 use power lock machine part number 68296-1 .290 [7.37] ref. .323 [8.2] 1.23 [31.2] .500 [12.7] *inside diameter 6 awg .222 [5.64] 8 awg .187 [4.75] 10-12 awg .150 [3.81] * cold-headed contact 1.28 [32.64] stamped and formed contact (on reel) voltage key color chart housing voltage color yellow 12v red 24v gray 36v blue 48v black 80v color code given for various voltages is only a suggestion, other codes and keys available upon request. note: all part numbers are rohs compliant. amp power series 50 connectors (2-pole battery)
cable mounted products 144 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems .290 [7.37] ref. .323 [8.2] 1.23 [31.2] .500 [12.7] *inside diameter 6 awg .222 [5.64] 8 awg .187 [4.75] 10-12 awg .150 [3.81] * cold-headed contact product facts complies with ul 60950 finger probe requirements utilizes amp power series 50 contacts brown and white housing colors available (other colors possible) two keying configurations available (up to 6 keying configurations possible) file no. e28476 cus ? material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper reducing bushings ?copper with silver plating electrical characteristics current capability ?50 a max. voltage rating ?600 v, ac or dc dielectric withstanding voltage ? 2200 vdc mechanical characteristics meets ul finger probe as outlined in ul 60950 contact retention ?50 lbs. [222.4 n] wire size ?6-12 awg [15-3 mm 2 ] max. wire insulation diameter ? .44 [11.18] related product data accessories ?page 151 applications uninterruptible power supplies power supplies battery banks 2-pole housing amp power series 50 fpr (2-pole) contact part number 1 housing 1,2 wire size cold-headed 5 stamped and formed/strip 3,4,6 color part number loose piece on tape on reel brown 1604342-1 6 awg 647877-1 647754-1 6-10 awg 1604433-1 6 white 1604342-2 8 awg 647878-1 647755-1 10-12 awg 647879-1 647756-1 10-12 awg 1604433-2 6 1 housings and contacts are bulk packaged. 2 mechanical keys molded in housings will engage only with housings of same color. 3 use heavy duty mini-applicator (hdm) for 6 to 8 awg - part number 1385663-2 (use with amp-o-lectric model k terminator) 4 use heavy duty mini-applicator (hdm) for 10 to 12 awg - part number 1385664-2 (use with amp-o-lectric model k terminator) 5 hand tool for cold-headed contact - part number 1526955-1 taped version can be terminated using the amp-tapetronic machine 6 use power lock machine part number 68296-1 1.28 [32.64] stamped and formed contact (on reel) 1.38 [35.05] 6.72 [17.08] 2.20 .016 [55.98 0.4 ] amp power series 50 fpr (finger probe resistant) connectors
cable mounted products 145 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems product facts color-coded ul 94v-0 housings: blue, black, white, green and red genderless housings reduce inventory cold-headed contact wire range: 6, 8, 10-12 awg stamped and formed contacts available: 6-8 awg part number 1604433-1 (strip); 10-12 awg part number 1604433-2 (strip) file no. e28476 cus ? material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver plating reducing bushings ?copper with silver plating mounting wings ?polycarbonate, ul 94v-0 retaining pins ?stainless steel electrical characteristics current carrying capability (with 6 awg) ?configuration: single-pole 75 a 1x2 stacked 62 a 2x2 stacked 60 a 1x3 stacked 58 a 2x3 stacked 52 a operating voltage ?600 v, ac or dc dielectric withstanding voltage ? 2200 vdc average initial contact resistance ?200 micro-ohms mechanical characteristics contact retention ?50 lbs. [222.4 n] average mating/unmating force ?15 lbs. [66.7 n] max. wire insulation diameter ? .44 [11.18] wire size range ?6-12 awg [15-3 mm 2 ] related product data accessories ?page 151 application tooling ?page 153 housing without locking feature housing with locking feature .290 [7.37] ref. .323 [8.2] 1.23 [31.2] 1.28 [32.64] .500 [12.7] * *inside diameter 6 awg .222 [5.64] 8 awg .187 [4.75] 10-12 awg .150 [3.81] cold-headed contact stamped and formed contact (on reel) contact housing/spring subassembly housing/spring subassembly contact contacts die set applicator part no. description wire size part number part number 3 for amp-o-lectric model k terminator cold-headed 6 awg 647877-1 ? ? (loose piece) 4 8 awg 647878-1 ? ? 10-12 awg 647879-1 ? ? cold-headed 6 awg 647754-1 68344-1 ? (tape) 3, 4 8 awg 647755-1 68344-1 ? 10-12 awg 647756-1 68313-1 ? stamped and formed 6-8 awg 1604433-1 ? 1385664-2 (strip) 10-12 awg 1604433-2 ? 1385663-2 1 1 housing and 1 contact 2 housings and contacts are bulk packaged. 3 taped version can be terminated using the amp-tapetronic machine part number 68250-1. 4 use hand tool part number 1526955-1 for cold-headed contacts amp power series 75 (single-pole) housing 2 cold-headed contact 2 connector kit color part number wire size part number part number 1 non-locking version blue 1445715-1 6 awg 647877-1 1445716-1 black 1445715-2 6 awg 647877-1 1445716-2 white 1445715-3 6 awg 647877-1 1445716-3 green 1445715-4 6 awg 647877-1 1445716-4 red 1445715-5 6 awg 647877-1 1445716-5 locking version blue 1445715-6 6 awg 647877-1 1445716-6 black 1445715-7 6 awg 647877-1 1445716-7 white 1445715-8 6 awg 647877-1 1445716-8 green 1445715-9 6 awg 647877-1 1445716-9 red 1-1445715-0 6 awg 647877-1 1-1445716-0 *samples available on loose housing and contacts only. amp power series 75 connectors (single-pole)
cable mounted products 146 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems product facts color-coded modular housings: blue, black, white, green and red genderless housings reduce inventory cold-headed contact wire range: 2, 4, and 6 awg built-in interlocking features (dovetails) allow stacking and wire routing self-wiping contacts increase product life and improve conductivity integral stainless steel locking spring in housing for contact retention rugged design file no. e28476 cus ? cold-headed contact single-pole housing .883 [22.42] .883 [22.42] 1.059 [26.89] .094 [2.4] 2.746 [69.74] *inside diameter 6 awg .222 [5.64]; 4 awg .295 [7.5]; 2 awg .344 [8.74] * .921 [23.4] .415 [10.5] .480 [12.2] 1.99 [50.5] amp power series 120 (single-pole) housing contact connector kit color part number wire size part number part number 1 blue 1604001-1 2 awg 1445995-1 1604002-1 black 1604001-2 2 awg 1445995-1 1604002-2 white 1604001-3 2 awg 1445995-1 1604002-3 green 1604001-4 2 awg 1445995-1 1604002-4 red 1604001-5 2 awg 1445995-1 1604002-5 ? ? 4 awg 1445996-1 ? ? ? 6 awg 1445997-1 ? 1 1 housing and 1 contact. material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver plating reducing bushings ?copper with silver plating mounting clamp sets ?aluminum electrical characteristics current carrying capability ? single-pole?120 a 2x1 stacked array?115 a 2x2 stacked array?115 a voltage rating ?600 v (both ac and dc) dielectric withstanding voltage ? 2200 vdc average initial contact resistance ?136 micro-ohms mechanical characteristics contact retention ?100 lbs. [444.8 n] average mating/unmating force ?8 lbs. [35.6 n] temperature rating ? -4?f to 221?f [-20?c to 105?c] max. wire insulation diameter ? .6 [15.24] wire size range ?2-6 awg related product data accessories ?page 152 application tooling ?page 153 technical documents ?page 154 amp power series 120 connectors (single-pole)
cable mounted products 147 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems product facts color-coded ul 94v-0 housings: gray and blue keying feature helps prevent two different voltage color-coded housings from mating genderless housings reduce inventory contact wire range: 2, 4, 6 awg molded-in panel-mount grooves integral stainless steel locking spring in housing for contact retention rugged design file no. e28476 cus ? cold-headed contact 2-pole housing 1.74 [44.31] panel-mount grooves 2 plc. * .921 [23.4] .415 [10.5] .480 [12.2] 1.99 [50.5] 2.50 [63.45] .811 [20.6] amp power series 120 (2-pole) housing 2,3 contact 2 connector kit color part number wire size part number part number 1 gray 1445994-1 2 awg 1445995-1 1445998-1 blue 1445994-2 2 awg 1445995-1 1445998-2 gray 1445994-1 4 awg 1445996-1 1445999-1 blue 1445994-2 4 awg 1445996-1 1445999-2 gray 1445994-1 6 awg 1445997-1 1446000-1 blue 1445994-2 6 awg 1445997-1 1446000-2 1 1 housing and 2 contacts. 2 housings and contacts are bulk packaged. 3 mechanical keys molded in connectors will engage only with connectors of same color. voltage key color chart housing 2,3 color voltage gray 36 v blue 48 v color code given for various voltages is only a suggestion, other codes and keys available upon request. material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver plating reducing bushings ?copper with silver plating electrical characteristics current carrying capability ? 115 a with 2 awg voltage rating ?600 v (both ac and dc) dielectric withstanding voltage ? 2200 vdc avg. initial contact resistance ? 136 micro-ohms mechanical characteristics contact retention ?100 lbs. [444.8 n] average mating/unmating force ?18 lbs. [80.1 n] temperature rating ? -4?f to 221?f [-20?c to 105?c] max. wire insulation diameter ? .6 [15.24] wire size range ?2-6 awg related product data accessories ?page 152 application tooling ?page 153 technical documents ?page 154 *inside diameter 6 awg .222 [5.64]; 4 awg .295 [7.5]; 2 awg .344 [8.74] amp power series 120 connectors (2-pole battery)
cable mounted products 148 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems voltage key color chart housing color voltage yellow 12 v orange 18 v red 24 v gray 36 v blue 48 v black 80 v color code given for various voltages is only a suggestion, other codes and keys available upon request. product facts color-coded ul 94v-0 housings: yellow, orange, red, gray, blue, and black keying feature helps prevent two different voltage color-coded housings from mating genderless housings reduce inventory contact wire range: 1/0, 1, 2, 4 awg integral stainless steel locking spring in housing for contact retention reducing bushings down to 10 gauge file no. e28476 cus ? 2-pole housing cold-headed contact 2.11 [53.5] 3.08 [78.2] 1.0 [25.4] dia. 2.35 .03 [59.8 0.8 ] .50 .016 [12.7 0.4 ] inside diameter .516.005 [13.10.13] for 1/0 awg .512.005 [13.00.13] for 1 awg, 2 awg, and 4 awg amp power series 175 (2-pole) housing connector kit part numbers 1, 2 color part number 4 awg 2 awg 1 awg 1/0 awg yellow 1604037-1 1604044-1 1604043-1 1604045-1 1604042-1 orange 1604037-2 1604044-2 1604043-2 1604045-2 1604042-2 red 1604037-3 1604044-3 1604043-3 1604045-3 1604042-3 gray 1604037-4 1604044-4 1604043-4 1604045-4 1604042-4 blue 1604037-5 1604044-5 1604043-5 1604045-5 1604042-5 black 3 1604037-6 1604044-6 1604043-6 1604045-6 1604042-6 1 1 housing and 2 contacts. 2 housings and contacts are bulk packaged. 3 black housing mates with any other housing. material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver plating reducing bushings ?copper with silver plating electrical characteristics current carrying capability ? 175 amp @ 80.42?f [26.9?c] t-rise with 1/0 awg wire voltage rating ?600 v (both ac and dc) dielectric withstanding voltage ? 2200 vdc avg. initial contact resistance ? 100 micro-ohms mechanical characteristics average mating/unmating force ?25 lbs. [111.21 n] max. wire insulation diameter ? .750 [19.05] wire size range ?1/0, 1, 2, 4 awg [53, 40, 35, 21 mm 2 ] contact retention ?300 lbs. [1,334.47 n] temperature rating ? -4?f to 221?f [-20?c to 105?c] related product data accessories ?page 152 application tooling ?page 153 technical documents ?page 154 contacts (cold-headed) wire size part number 4 awg 1604040-1 2 awg 1604039-1 1 awg 1604041-1 1/0 awg 1604038-1 amp power series 175 connectors (2-pole battery)
cable mounted products 149 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems product facts color-coded modular housings: blue, black, white, red and green genderless housings reduce inventory contact wire range: 1/0, 1, 2, 4 awg integral stainless steel locking spring in housing for contact retention built-in interlocking features (dovetails) allow stacking and wire routing reducing bushings down to 10 gauge file no. e28476 cus ? single-pole housing cold-headed contact 1.07 [27.2] 3.25 [82.6] .93 [23.5] 1.01 [25.6] dia. 2.35 .03 [59.8 0.8 ] .50 .016 [12.7 0.4 ] inside diameter .516.005 [13.10.13] for 1/0 awg .512.005 [13.00.13] for 1 awg, 2 awg, and 4 awg amp power series 180 (single-pole) housing connector kit part numbers 1,2 color part number 4 awg 2 awg 1 awg 1/0 awg blue 1604062-1 1604395-1 1604396-1 1604397-1 1604398-1 black 1604062-2 1604395-2 1604396-2 1604397-2 1604398-2 white 1604062-3 1604395-3 1604396-3 1604397-3 1604398-3 red 1604062-4 1604395-4 1604396-4 1604397-4 1604398-4 green 1604062-5 1604395-5 1604396-5 1604397-5 1604398-5 1 1 housing and 1 contact. 2 housings and contacts are bulk packaged. material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver plating mounting clamp sets ?aluminum reducing bushings ?copper with silver plating electrical characteristics current carrying capability ? (1/0 awg wire) 1 x 1 ? 180 a, 84.9f [29.4c] t-rise 2 x 1 ? 165 a, 78.3f [25.7c] t-rise 2 x 2 ? 150 a, 76.6f [24.8c] t-rise voltage rating ?600 v (both ac and dc) dielectric withstanding voltage ? 2200 vdc avg. initial contact resistance ? 100 micro-ohms mechanical characteristics average mating/unmating force ?20 lb. [89 n] max. wire insulation diameter ? .900 [22.86] wire size range ?1/0, 1, 2, 4 awg [53, 40, 35, 21 mm 2 ] contact retention ?170 lb. [756 n] temperature rating ? -4?f to 221?f [-20?c to 105?c] related product data accessories ?page 152 application tooling ?page 153 technical documents ?page 154 contacts (cold-headed) wire size part number 4 awg 1604040-1 2 awg 1604039-1 1 awg 1604041-1 1/0 awg 1604038-1 amp power series 180 connectors (single-pole)
cable mounted products 150 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems product facts color-coded ul 94v-0 housings: yellow, orange, red, gray, blue, and green keying feature helps prevent two different voltage color-coded housings from mating genderless housings reduce inventory contact wire range: 1/0, 2/0, 3/0, 4/0, 300 mcm replaceable contacts integral stainless steel locking spring in housing for contact retention file no. e28476 cus ? 1. 38 [ 3 5.0] 1.14 [29.0] 4.2 3 [107.46] 1. 3 1 [ 33 .2] ? .256 di a . [6.5] 2 hole s 2-pole housing cold-headed contact *inside diameter .437 .004 [11.10 0.10] for 1/0 awg .488 .004 [12.40 0.10] for 2/0 awg .579 .004 [14.70 0.10] for 3/0 awg .642 .004 [16.30 0.10] for 4/0 awg .752 .004 [19.10 0.10] for 300 mcm note: 300 mcm contact dimensions shown, unless otherwise noted. amp power series 350 (2-pole) housing connector kit part numbers 1,2 color part number 1/0 awg 2/0 awg 3/0 awg 4/0 awg 300 mcm yellow 1604050-1 1604060-1 1604059-1 1604058-1 1604057-1 1604056-1 orange 1604050-2 1604060-2 1604059-2 1604058-2 1604057-2 1604056-2 red 1604050-3 1604060-3 1604059-3 1604058-3 1604057-3 1604056-3 gray 1604050-4 1604060-4 1604059-4 1604058-4 1604057-4 1604056-4 blue 1604050-5 1604060-5 1604059-5 1604058-5 1604057-5 1604056-5 green 1604050-6 1604060-6 1604059-6 1604058-6 1604057-6 1604056-6 1 1 housing and 2 contacts. 2 housings and contacts are bulk packaged. voltage key color chart housing voltage color yellow 12v orange 18v red 24v gray 36v blue 48v green 72v color code given for various voltages is only a suggestion, other codes and keys available upon request. material and finish housing ?polycarbonate, ul 94v-0 retaining spring ?stainless steel contacts ?copper with silver plating reducing bushings ?copper with silver plating electrical characteristics current carrying capability ? 275 amp @ 83.3?f [28.5?c] t-rise with 4/0 awg wire voltage rating ?600 v, ac or dc dielectric withstanding voltage ? 2200 vdc average initial contact resistance ?50 micro-ohms mechanical characteristics contact retention ?500 lbs. [2224.1 n] average mating/unmating force ?30 lbs. [133.5 n] max. wire insulation diameter ? 1.10 [27.94] temperature rating ? -4?f to 221?f [-20?c to 105?c] wire size range ?1/0, 2/0, 3/0, 4/0, 300 mcm [53, 67, 85, 107, 152 mm 2 ] related product data accessories ?page 152 application tooling ?page 153 technical documents ?page 154 reducing bushing ?(1/0 to 2/0 awg) part no. 1604121-6 cable clamp ? part no. 647688-1 contacts (cold-headed) wire size part number 1/0 awg 1604055-1 2/0 awg 1604054-1 3/0 awg 1604053-1 4/0 awg 1604052-1 300 mcm 1604051-1 .811 .016 [20.6 0.4 ] 1.299 .02 [33.0 0.5 ] .961 [24.4] dia. * 3.083 .004 [78.3 1.0 ] amp power series 350 connectors (2-pole battery)
cable mounted products 151 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems amp power series 50 accessories part number description 1744077-1 dust cover, black 1445762-1 reducing bushing ? 6 to 8 awg 647840-1 reducing bushing ? 6 to 10-12 awg 1445763-1 reducing bushing ? 6 to 14-16 awg please contact product engineering or product management for availability. (permits use of smaller wires with 6 awg contact part number 647877-1) amp power series 15/30/45 accessories part number description mounting wings 1445960-1 red, ul 94v-0 spacers 1445959-1 red, ul 94v-0, short 1445959-2 red, ul 94v-0, long retaining pins for use with 15 a/30 a/45 a 1445886-4 .25 [6.35] length 1445886-5 .44 [11.18] length part number description hardware kits (cable clamp, screws & retaining pins) 647747-3 4 pole 647747-2 6 pole 647747-1 8 pole amp power series 75 accessories part number description mounting wings 1445729-1 blue, oval mounting hole 1445729-2 blue, round mounting hole retaining pins for use with 75 a/120 a/180 a 1445886-1 75 a/120 a/180 a hsgs, 1 high block 1445886-2 75 a/120 a/180 a hsgs, 2 high block reducing bushings for series 50 a and 75 a 1445762-1 6 to 8 awg 647840-1 6 to 10-12 awg 1445763-1 6 to 14-16 awg mounting clamp set part numbers available. amp power series 15/30/45 hardware kits amp power series 15/30/45 mounting wings amp power series accessories
cable mounted products 152 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems amp power series 120 accessories part number type description retaining pins for use with 75a/120a/180a 1445886-1 single-pole 1 high block 1445886-2 single-pole 2 high block reducing bushings 1604072-3 single/2-pole 2 to 4 awg 1604072-2 single/2-pole 2 to 6 awg 1604072-1 single/2-pole 2 to 8 awg mounting clamp sets 647721-1 single-pole 2- & 4- pole configuration 647722-1 single-pole 3-pole configuration panel mounting clamp 1744090-1 2-pole ? amp power series 175 & 180 accessories part number type description cable clamps 647720-1 180 2 pole version 647719-1 180 3 pole version dust cover 647691-1 175 dust cover assembly (shown) 647692-1 175 dust cover housing amp power series 175, 180 & 350 accessories part number type description reducing bushings 1604121-1 175/180 10 to 1/0 awg 1604121-2 175/180 6 to 1/0 awg 1604121-5 175/180 4 to 1/0 awg 1604121-4 175/180 2 to 1/0 awg 1604121-3 175/180 1 to 1/0 awg 1604121-6 350 1/0 to 2/0 awg handle kit 647737-1 175 2-pole red 647737-2 175 2-pole gray 1-647737-1 350 2-pole red 1-647737-2 350 2-pole gray amp power series 120 panel mounting clamp amp power series 175 & 350 handle kit amp power series 175 dust cover assembly amp power series accessories (continued)
cable mounted products 153 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power series tooling note: all part numbers are rohs compliant. power applicator part number 68296-1 (customer manual 409-2661) the semiautomatic power applicator is designed to produce a carefully con- trolled uniform pressure crimp while providing a high rate of production. the applicator features match- ing dies that fully bottom at the completion of the crimp to provide proper crimp height. the one die set is fully adjustable to provide the full range of crimp heights for all wire sizes. 500 mcm heavy duty cable cutter part no. 605742-1 (408-4557) cable insulation stripper/slitter part no. 606700-1 (408-9688) ? designed to cut aluminum or copper cable up to 500 mcm. ? light weight tubular steel handles with hand grips ? 21" overall length ? used on single or multiple conductor cable up to 1.75" in diameter contact extraction tool part no. 68265-1 or standard insulated screwdriver for amp power series tyco electronics american electrical terminal (aet) also for heavy-duty 50 and 75 contacts crimp tool part no. 1526955-1 crimp tool part no. t-406 lug terminals wire size includes adapter includes adapter wire size (awg) strip length part no. part number marking part number marking (awg) strip length 6 .475-.525 647877-1 6 7/16 [11.11] 8 [12.06-13.33] 647878-1 1527508-1 a 5992 a 10-12 647879-1 4 1/2 [12.70] 1527507-1 b 5991 b 1/0 11/16 [17.46] 2/0 11/16 [17.46] ? ? ? 1527505-1 c 5989 c 2 9/16 [14.29] 1 5/8 [15.87] no adapter ? no adapter ? 3/0 3/4 [19.05] 4/0 13/16 [20.64] or hand tools for cold-headed contacts and heavy-duty lug terminals (single-indent crimp) pneumatic tools for cold-headed contacts (dual-indent crimp) and heavy-duty lug terminals pico* pneumatic tools** amp power series contacts 400 series power unit locator series wire size (awg) part no. preferred alternate die preferred alternate closure dim. 6 647877-1 414da-4583 .152 [3.86] 50/50 fpr/75 8 647878-1 400-bec 400-bhd 414da-4583 4582-1 9616-1 .152 [3.86] 10-12 647879-1 414da-4582 .134 [3.40] 2 1445995-1 120 4 1445996-1 400-bec 400-bhd 414da-4580 4580-1 none .200 [5.08] 6 1445997-1 500 series power unit 6 647877-1 514da-7033 .152 [3.86] 50/50 fpr/75 8 647878-1 500-dec 500-d 514da-7033 7033-1 7034-1 .152 [3.86] 10-12 647879-1 514da-7034 .134 [3.40] 2 1445995-1 120 4 1445996-1 500-dec 500-d 514da-7035 7035-1 none .200 [5.08] 6 1445997-1 1/0 1604038-1 2 1604039-1 175/180 4 1604040-1 500-dec 500-d 514da-10023 10034-1 none .225 [5.72] 1 1604041-1 300 mcm 1604051-1 514da-10027 10023-2 .475 [12.07] 4/0 1604052-1 514da-10026 10023-2 .400 [10.16] 350 3/0 1604053-1 500-dec 500-d 514da-10025 10023-2 none .360 [9.14] 2/0 1604054-1 514da-10024 10023-1 .325 [8.26] 1/0 1604055-1 514da-10023 10023-1 .225 [5.72] * pico corporation, 444 constitution ave., camarillo, ca 93012-8505; tel: (805) 388-5510 ** pneumatic tool consists of a power unit, die, and locator; it can be used as a portable hand tool, bench-mounted hand tool, or foot-controlled unit.
cable mounted products 154 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 note: all part numbers are rohs compliant. power connectors & interconnection systems amp power series connectors (continued) technical documents various technical documents are available for your use: product specifications describe technical performance characteristics and verification tests. they are intended for the design, component and quality engineer. 108-1349 ampinnergy wtb connectors 108-1373 ampinnergy wtw connectors 108-2104 amp power series 50 connectors 108-2149 amp power series 15 connectors 108-2150 amp power series 30 connectors 108-2151 amp power series 45 connectors 108-2152 amp power series 75 connectors 108-2153 amp power series 120 connectors 108-2154 amp power series 175 connectors 108-2155 amp power series 180 connectors 108-2156 amp power series 350 connectors application specifications describe requirements for using the product in its intended application and/or crimping information. they are intended for the packaging and design engineer and the machine setup person. 114-6044 ampinnergy wtb connectors 114-6051 ampinnergy wtw connectors 114-13071 amp power series 50 (double-pole) and 75 (single pole) connector assemblies 114-13107 amp power series 120 (single- and double-pole) connector assemblies 114-13118 amp power series 175 (double-pole) and 180 (single-pole) connector assemblies 114-13119 amp power series 350 (double-pole) connector assemblies 114-13127 amp power series 15, 30 and 45 (single-pole) connector assemblies instruction sheets provide instructions for assembling or applying the product. they are intended for the manufacturing assembler or operator. 408-3198 inspection of ampinnergy system power contacts 408-3236 installation of ampinnergy wtb connectors 408-3277 ampinnergy wire-to-wire stackable connectors 408-8636 amp power series 50 connector assemblies 408-8868 amp power series 175 and 350 connector assemblies with cable clamp kits 408-4557 heavy duty cable cutter hand tool 605743-1 408-4559 heavy duty cable cutter hand tool 605744-1 408-4561 heavy duty cable cutter hand tool 6057469-1 408-8540 crimp tool 1526955-1 408-9688 cable stripper/slitter tool 606700-1 408-9816 handling of reeled products test summary 502-1136 50/75 product evaluation 502-1160 15/30/45 product evaluation 502-1166 120 product evaluation 502-1167 120 competitive evaluation 502-1172 amp power series 175/180 product evaluation 502-1173 amp power series 350 product evaluation 502-1189 15/30/45 intermate 502-1206 15/30/45 stamped and formed contact evaluation customer manual 409-5128 amp-o-lectric model k terminator machine 1-471273-2
155 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems domino series connectors hot-plug high current modular power connectors key features modular construction blind-mating high current crown band contacts logic/signal locking system uses elcon drawer contacts typical applications power supplies telecommunications automatic test equipment computer hardware process control uninterruptible power systems all domino products in this section are rohs compliant the elcon domino connector system is a modular high-current connector system consisting of interchangeable modules which can provide ac, dc, logic and signal, float mounting, and pin sequencing. all domino modules incorporate crown band technolo- gies, tried and tested under the most arduous conditions. the high current capabilities virtually eliminate the need for bussing or splitting current, with resulting space savings and economies. the domino connector system allows the user to configure a connector specific to an application, from off-the-shelf components. it can be purchased as separate modules and assembled by the user, but is more generally ordered as a connector assembly using an assembly part number which tyco electronics assigns to a specific configuration. consult tyco electronics for assistance in laying out a new connector. if required, domino connector assembly is simple: once the locking rails are cut to size, the only tool required is a phillips screwdriver for tightening the end-caps. most domino contacts are the same as used in elcon drawer connectors. modules a through e and r are sold as housings with retention clips; the contacts are ordered separately. see page 80 for available contact options and plating information, page 67 for tooling. modules k, l, and m are sold pre-loaded with contacts. domino assemblies are shipped complete with contacts. the domino system is ideal for use with hot-pluggable power supplies of the type employed for load-sharing and/or redundant power for computer systems. current interruption capability is standard in the l module and an available option in the a module. the crown band contact is a small louvered cylindri- cal receptacle of beryllium copper. manufactured on progressive dies to allow consistent, even insertion and withdrawal forces, its design helps ensure maximum surface contact area for minimum voltage drop and minimum heat generation. crown band contacts also provide excel- lent shock and vibration resistance.
156 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems specifications: contact rating 75 amps ul, 40 amps csa, 250v; fully loaded module nominal forces: insertion 6.7 lbs, extraction 3.9 lbs specifications: contact rating 5 amps ul, 4 amps csa, 125v; fully loaded module nominal forces: insertion 2.4 lbs, extraction 2.6 lbs specifications: contact rating 15 amps ul, 10 amps csa, 125v; fully loaded module nominal forces: insertion 18.6 lbs, extraction 13.0 lbs domino series connectors (continued) a modules ? 3 x #12 power contacts, hot-plug option available note: supplied without contacts. crimp insertable/removable, pcb insertable/non-removable specifications: contact rating 35 amps ul, 20 amps csa, 250v; hot-plug 35 amps ul, 30 amps csa, 120 v ac, 50 cycles; fully loaded module nominal forces: insertion 9.2 lbs, extraction 5.5 lbs (hot-plug insertion 11.5 lbs, extraction 6.4 lbs) pin housing (without contacts) part number 1648461-1 b modules ? 2 x #8 power contacts note: supplied without contacts. crimp insertable/removable, pcb insertable/non-removable c modules ? 20 x #20 signal contacts note: supplied without contacts. crimp insertable/removable, pcb insertable/non-removable d module ? 5 x #16 power contacts note: supplied without contacts. crimp insertable/removable, pcb insertable/non-removable socket housing (without contacts) part number 1648466-1 pin housing (without contacts) part number 1648462-1 socket housing (without contacts) part number 1648467-1 pin housing (without contacts) part number 1648463-1 socket housing (without contacts) part number 1648468-1 pin housing (without contacts) part number 1648464-1 socket housing (without contacts) part number 1648469-1 note: all part numbers are rohs compliant.
157 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems specifications: contact rating 15 amps ul, 10 amps csa, 125v; fully loaded module nominal forces: insertion 43.1 lbs, extraction 33.7 lbs domino series connectors (continued) e modules ? 14 x #16 power contacts note: supplied without contacts. crimp insertable/removable, pcb insertable/non-removable g modules - non-electrical guide module note: may be turned through 180 in the horizontal plane j modules ? jackscrew locking module note: select socket side to match desired orientation of t-handle in locked position specifications: corrosion resistant steel pin housing (without contacts) part number 1648465-1 socket housing (without contacts) part number 1648470-1 guide pin part number 1648505-1 guide socket part number 1648473-1 parallel socket side part number 6650679-1 perpendicular socket side part number 6650680-1 pin side 4.20" t-handle part number 1648482-1 specifications: guide pin type 303 stainless steel, passivated note: all part numbers are rohs compliant.
158 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems domino series connectors (continued) m modules ? pre-installed dual in-line crown pin & socket specifications: contact rating 125 amps ul/csa, 250v; fully loaded module nominal forces: insertion 14.9 lbs, extraction 9.8 lbs pin module ext. threaded part number 6648499-1 recommended torque value 40 lb.in (4.52 n.m) socket module ext. threaded part number 6648454-1 r modules ? 2 x 1/4" power contacts note: supplied without contacts; available contacts: crimp insertable/removable, ext. threaded insertable/non-removable, consult tyco electronics for contact part numbers and available double crown option specifications: contact rating 150 amps ul, 110 amps csa, 250v; fully loaded module nominal forces: insertion 9.4 lbs, extraction 6.0 lbs spacer module ? non-electrical note: any module may be ordered without contacts for use as spacers; consult sales engineer for options and part numbers. pin module (without contacts) part number 6648515-1 socket module (without contacts) part number 6648457-1 k modules ? electrically active ground/guide module note: may be turned through 180 in the horizontal plane. use crimp tool pn 1766453-1 specifications: contact rating 40 amps ul, 15 amps csa, 250v; fully loaded module nominal forces: insertion 3.0 lbs, extraction 1.3 lbs guide pin # 10 awg crimp part number 6648508-1 guide socket # 10 awg crimp part number 6648476-1 note: all part numbers are rohs compliant.
159 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems domino series connectors (continued) domino assembly mounting accessories end caps ? zinc die cast, crs hardware, trivalent chromate finish end caps secure the modules when screwed into the locking rails providing rigid assembly and a means of mounting assembly to frames, bulkheads, etc. float-mount styles correct for misalignment during mating. any end cap may be used to mount either pin or socket sides. fix-mount, guide pin part number 6648259-1 a = 1.22 (30.98), b = .275 (6.98) fix-mount, guide socket part number 6648263-1 a = .175 (4.44) float-mount, guide pin part number 6648251-1 standard a = 1.22 (30.98), b = .275 (6.98) part number 6648253-1 l-module a = 1.62 (41.14), b = .125 (3.17) float-mount, guide socket part number 6648252-1 standard a = .175 (4.44) part number 6648254-1 l-module a = .325 (8.25) screw part number 1766829-1, steel locking rail part number 1648990-1, aluminum alloy, gold anodized finish, 36" length. requires cutting to size. locking rail (at 1' interval) part number 1650469-1
160 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems domino series connectors (continued) 1. align modules in desired order. 2. measure length of assembly, and add .100" (2.54 mm) to determine overall rail length. cut rails to length. 3. slide locking rails into position on both sides of module assembly via the molded rail tracks. 4. position end caps over locking rail ends and secure using phillips head screws. domino module assembly process
cable mounted products 161 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems domino connector layout form pin side: socket side: a modules 3 x #12 power contacts hot plug instructions 1. indicate the connector layout by filling in the module letter for each module required in the boxes below, one per box. use one form per mated pair. 2. contacts are required for most modules, and are sold separately. please see the high current drawer section contacts for specific part numbers. 3. the left to right order of the modules should match the mating face views of the connector. 4. sign, date and send the completed form to your local tyco electronics sales engineer. upon receipt of this form, tyco electronics will generate a customer drawing for you to check and approve prior to connector production. enter customer information company location contact name title telephone fax email address i am: ? end user ? contract manufacturer (end user: ) signature today?s date annual quantity required pin s ide s ocket s ide b modules 2 x #8 power contacts pin s ide s ocket s ide c modules 20 x #20 signal contacts pin s ide s ocket s ide d modules 5 x #16 power contacts pin s ide s ocket s ide e modules 14 x #16 power contacts pin s ide s ocket s ide g modules non-electrical guide modules pin s ide s ocket s ide j modules jackscrew locking module jack s crew s ocket s ide k modules electrically active guide/ ground module pin s ide s ocket s ide m modules pre-installed dual in-line crown pin & socket pin s ide s ocket s ide r modules 2 x /14" power contacts pin s ide s ocket s ide screw (steel) part number 1766827-1 domino mounting accessories contacts please reference power connectors & interconnection systems catalog 1773096 for contact part numbers. part number quantity part number quantity note: all part numbers are rohs compliant. float-mount end cap with guide pin fix-mount end cap with guide pin locking rail aluminum alloy, 36" length (must cut to size) part number 1648990-1 locking rail, 1' interval part number 1650469-1
cable mounted products 162 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems hts power connectors product facts heavy-duty, rectangular, multiple-position, pin and socket connectors current rating: 10-500 a voltage rating: 1-1.4 kv number of contact positions: 1 through 216 connectors are designated by four components: base and hood, and male and female inserts contact inserts provide for three types of wire termination: screw (no crimp tool required), crimp (higher pin count), and cage clamp (fastest) he series inserts (screw terminated) are the most popular bases provide environmental (ip 55, 65 and 68) and electrical protection (nema 4 and 4x) bases share an industry standard panel cutout and mounting hole pattern hoods offer top, side, or angled cable entry. hoods are tapped to accommodate metric or pg fittings automated tooling matched to contact din/vde, ul, csa and sev approved hts power connectors are heavy-duty, rectangular, multiple-position, pin and socket connectors. they are commonly referred to as ?rectangular? or ?european metal shell? connectors. hts connectors are designated by four components: base and hood, and male and female inserts. the designation is driven by electrical specifications; pin count and current rating define the inserts needed. from 1 to 216 contact positions are available. current ratings range from 10-500 a. the appropriate housing size (1-12) to accommodate selected inserts is then defined. housing selection criteria include: base mounting style, latch type, hood cable entry location, and hood gland size. the most popular housing sizes are: shell size 1 (3 or 4 positions), shell size 3 (6 positions), shell size 6 (16 positions), shell size 8 (24 positions), and shell size 5 (25 positions). hts connectors have many applications: indus- trial machinery (automotive, plastics, semiconductors, material handling, packag- ing and printing), and railroad and mass transit (a/c and brake subsys- tems, power transformers, door systems, switches and signals, and drive motor enclosures). for more information on the entire line of hts heavy-duty connectors, see catalog 889745-2.
cable mounted products 163 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems hts power connectors (continued) contact inserts series hvs high variable system zinc frames size 3 to 8 (acc. to housing) for up to 6 single modules material pbt flammability rating: acc. ul 94 v-0 to offer a maximum of flexibility and reliability with a minimum of installa- tion or maintenance effort tyco electronics developed the hvs product range (high variable system). this system enables customers to build their own application specific connection and due to the combination variety of the different modules customers benefit in terms of reduced costs (cost efficiency) and less mounting space. the hvs range comprises more than 25 different mod- ules and the particular zinc frames which can then be mounted into all standard hoods and housings from tyco electronics. there is no tooling needed to put the modules in and out of the frame due to lever snap-in technology. up to 6 single modules can be used in a size 8 frame whereby the customer can individually define the com- bination of modules. signal, high current and high voltage, high density, fire wire, rj45, usb, coax, twisted pair, high speed and also pressure air are only some of the different con- nector modules. according to the insert contacts can be used individually. in combination with the tyco electronics? hoods and housings ip ratings of ip 65 or even ip 68 can be realized. customers also benefit from emi- and corrosion-protection dependent on housing. a large variety of customer specific applications com- plete the product range. for more information on the entire line of hts heavy-duty connectors, see catalog 889745-2.
164 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems rapid lock quick connect/disconnect bus bar connectors product facts replaces power lugs locking feature ?snaps? each contact to mating pin up to 250 amps per contact crown band connector technology provides low contact resistance typical applications power distribution systems recognized under the component program of underwriters laboratories, file no. e28476 the rapid lock connector is a single-pole, quick connect/disconnect replace- ment for lug connections, used in bus bar and back- plane power distribution applications. rapid lock connectors allow a reliable and safe connection, as well as better serviceability, than bolt-fitted lugs. the cable mounted sockets have a right-angle configu- ration, and feature an insu- lator cap that provides the retention mechanism on the pin. the pin contacts can be attached to a bus bar by screw or swage, and to a backplane by press fit and backup screw. secure power distribution by replacing power lugs fitted using nuts and bolts, the rapid lock connector offers an extremely secure interconnect mechanism that totally frees the power distribution system from the risk of loose connections, which can cause arcing. safety locking feature a locking feature is provided on the pins for protection against acciden- tal unlatching of the cable. although connection of the cable is easily performed by hand, disconnection requires a simple tool to provide the leverage needed to overcome the locking feature. improved ease of service service in the field becomes very easy with rapid lock connectors because there are no nuts and washers to lose in the equipment. the rapid lock connector is available with red or black color insulators. crown band technology the rapid lock connec- tor enjoys all the benefits of the elcon crown band technology, providing a stable connection with excellent mechanical and electrical performance with ratings up to 300 amps depending on wire gauge and application. note: all rapid lock products in this section are rohs compliant. r
165 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products note: all part numbers are rohs compliant. power connectors & interconnection systems rapid lock quick connect/disconnect bus bar connectors (continued) rapid lock connectors ordering information product specifications test data part numbers size crimp size socket pin black red blue swage screw awg #8 6648228-1 6648228-2 n/a 6648221-1 ? #8 awg #12 6648237-1 6648237-2 n/a 6648221-1 n/a awg #6 1766484-1 1766484-2 n/a 6648221-1 ? awg #8 6648235-1 6648235-2 n/a 6648222-1 ? #4 awg #4 6648236-1 6648236-2 n/a 6648222-1 6648224-1 awg #6 6648239-1 6648239-2 n/a 6648222-1 ? awg #0 6648234-1 6648234-2 n/a 6648223-1 6648226-1 #2 awg #2 6648238-1 6648238-2 n/a 6648223-1 6648226-1 12 mm 95 sq. mm n/a 1857547-1 1857547-2 1857523-3 n/a size insulation boot black red grey blue #4/#8 1651003-1 1651003-2 1651003-3 1651003-4 #2 1766600-1 1766600-2 1766600-3 1766600-4 materials insulator thermoplastic, ul 94v-0 flammability rated socket contact body copper alloy, plated silver over nickel crown band beryllium copper, plated gold (30 micro inches minimum) over nickel pin contact copper alloy, plated silver over nickel electrical current rating @ 30c t-rise size 8 ? 50 amps on 8 awg wire size 4 ? 115 amps on 4 awg wire size 2 ? 145 amps on 2 awg wire size 12 mm ? 250 amps on 95 mm 2 wire contact resistance size 8 ? 0.5m size 4 ? 0.15 m size 2 ? 0.12 m voltage drop see graphs mechanical removal tool part number 1857376-1 note: for more information about tooling, call tooling sales at 888-777-5917, (717)-810-2080 or e-mail toolingsales@tycoelectronics.com. shown below is current versus temperature rise of the five different available socket sizes. shown below is current versus voltage drop performance of the five different avail- able socket sizes. temperature rise 0 10 20 3 0 40 50 60 70 8 0 90 100 110 120 1 3 0 140 150 160 170 0 5 10 15 20 25 3 0 3 5 40 45 50 s ocket 2 - #2 wire 4 - #4 wire 8 - #12 wire current, ampere s temperature, c voltage drop 0 10 20 3 0 40 50 60 70 8 0 90 100 110 120 1 3 0 140 150 160 170 0 5 10 15 20 25 3 0 3 5 40 45 50 current, ampere s voltage drop, mv s ocket 2 - #2 wire 4 - #4 wire 8 - #12 wire
166 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems part number size dimensions ab 6648221-1 #8 .142 .550 3.81 13.97 6648222-1 #4 .250 .550 6.35 13.97 6648223-1 #2 .375 .550 9.53 13.97 1857523-3* 12.0 mm .470 .850 12.00 21.70 *requires washer part number 1857513-2 rapid lock quick connect sockets and pins c d e part number size dimensions cable cde awg 6648228-x 8 6648237-x #8 1.080 .500 .500 12 1766484-x 27.43 12.70 12.70 6 6648235-x 8 6648236-x #4 1.08 .500 .500 4 6648239-x 27.43 12.70 12.70 6 6648234-x 0 6648238-x #2 1.280 .490 .640 2 1857178-x 32.51 12.45 16.26 1/0 1857547-x 12.0 mm 1.920 .930 .930 3/0 48.70 23.70 23.70 note: x refers to available color variants. part number size dimensions ab 6648224-1 #4 .250 .550 6.35 13.97 6648226-1 #2 .375 .550 9.53 13.97 cable mounted sockets rapid lock sockets are crimped to awg #4, #6 or #8 size cable depending on the application require- ments. envelope dimensions are common except for the crimp barrel diameter. screw-mount pin swage-mount pin attach type pin size mounts to screw #4 bus bar/backplane and washer bus bar swage #4 bus bar note: all part numbers include attachment hardware (screw, washer, etc.) press fit pin contacts pin contacts rapid lock pin contacts are offered in either swage or screw & washer mount- ing options for .125" (3.18 mm) or 3 mm (.118") thick pcb or bus bars. consult tyco electronics customer service for other bus bar and backplane thicknesses and designs. note: all part numbers are rohs compliant. b a s w a ge w as her pin cont a ct s w a ge att a chment tool b a s crew # 8 - 3 2 conic a l w as her fl a t w as her pin cont a ct
167 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 cable mounted products power connectors & interconnection systems custom rapid lock connector products note: all part numbers are rohs compliant. press-fit discrete contacts pins and sockets of the type shown are designed for press-fit to board or bus bar, and allow plug-in removal of a variety of board-mount components, discrete contacts, and flat-pack power supplies. each socket contains a crown band contact, providing high current capacity and minimum loss, and accommodating misalignment. in addition to the flexibility offered with standard rapid lock connector products, the basic technology and standard components may also be packaged to suit specific customer needs. some examples of custom packages are given below. snap-lock sockets discrete pins are generally offered with or without a locking feature. a locking feature for a discrete socket is provided by a special two piece molding (94 v-0). this enables the socket to snap over a locking pin, and provides a 5 lb with- drawal force. the molding will also lock into a panel or holder of .125 (3.18) thickness. part numbers wire size color 1643279-1 black 1643279-2 8 awg red 1643279-3 blue 1651766-1 4 awg black
cable mounted products 168 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power taps product facts action pin contacts eliminate soldering provides high current, separable connection to pc board traces wire-to-board connection using common terminals all metal-to-metal assembly for long-term integrity standard dip outlines (7.62 x 2.54 [.300 x .100]), 10 positions, and 6.35 x 3.18 [.250 x .125], 6 and 10 positions, plus high current versions on 10.16 x 5.08 [.400 x .200] footprint in 4 and 6 positions, 7.62 x 2.54 [.300 x .100] in 8 positions, and both 2 and 3 position in-line 2.54 [.100] tab taps low resistance interface internally threaded tap to secure screw to terminal anti-rotational embossments hold wire and terminal in place standard power taps rated at 2.5 amps per pin ? 6 position 15 amps, 10 position 25 amps current carrying capability high current power taps rated at up to 5 amps per pin ? 2 position 10 amps, 3 position 15 amps, 4 and 6 position 20 amps and 8 position 40 amps 30 amp inverse sex power tap amp power taps are designed for the growing need for power to printed circuit board applications required in today?s elec- tronic industry. the taps provide a high current, sep- arable connection to a pc board. pin configuration is of the standard dip outline with 7.62 x 2.54 [.300 x .100] or 6.35 x 3.18 [. 250 x .125] for the standard ver- sions, plus 10.16 x 5.08 [.400 x .200], 7.62 x 2.54 [.300 x .100] and in-line spacing for the high current versions. action pin contacts pro- vide a low resistance inter- face with tin-plated through holes in the pc board, thereby eliminating the need for soldering. the variety of available power taps allow for various installation schemes. the uninsulated tap and low profile tap can be used in bus bar pattern. the high profile and low profile taps offer insulation protection from other components. the high current versions provide a greater power density option with current ratings from 10 amps on the 2 position in-line 6.35 [.250] tab tap up to 40 amps on the 8 position dual 6.35 [.250] tab tap. all amp power tap configu- rations are easily inserted into the pc board with a simple tyco electronics or customer supplied tool. metric dimensions are millimeters over inches
cable mounted products 169 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power taps (continued) tap pcb description screw part number version thickness hole size tin lead tin high profile 1.57?3.18 housing and contact 6-32 55557-4 5055557-4 0.62?.125 assembled with screw 1,2 low profile 1.57?3.18 housing and contact 6-32 55556-4 5055556-4 .062?.125 assembled with screw 2 low profile 1.57?3.18 housing and contact 6-32 55673-2 5055673-2 .062?.125 assembled with screw 2,3 low profile 1.57?3.18 housing and contact m4 55556-9 5055556-9 .062?.125 assembled without screw 1 cover not assembled 2 screw not assembled 3 no anti-rotational embossments 11.43 [.450] 14.35 [.565] 7.62 [.300] 4.57 [.180] 9.14 [.360] 13.21 [.520] 0.64 x 0.89 [.025 x .035] posts 7.62 [.300] 0.64 x 0.89 [.025 x .035] posts 2.54 ty p. [.100] 4.57 [.180] 2.54 ty p. [.100] 10.16 [.400] 12.70 [.500] 6.99 [.275] cover screw anti-rotation embossments housing 7.62 x 2.54 [.300 x .100] high profile tap 10 position 7.62 x 2.54 [.300 x .100] low profile tap 10 position material and finish connector body and lid ? nylon, 105c 94v-0 rated contact ? copper alloy, bright tin-lead or tin plated screw ? plated steel electrical and mechanical characteristics resistance ? 2 milliohms, max. (stud hole to action pin contact) insertion force ? 40 lbs. [177.9n], max. per pin retention force ? 7 lbs. [31.1n], min. per pin technical documents product specification 108-11030 tap, power distribution application specification 114-11000 tap, power distribution handbook 5697 guide to application of action pin connectors note: part numbers are rohs compliant except: indicates ?5 of 6 compliant? (lead in solderable interface only). metric dimensions are millimeters over inches
cable mounted products 170 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power taps (continued) size pcb dimensions description screw part number thickness a bcd size tin lead tin 7.62 x 2.54 1.57-3.18 11.18 8.26 2.54 7.62 without screw 6-32 55558-3 5055558-3 .300 x .100 .062-.125 .440 .325 .100 .300 10 position with screw 6-32 55558-4 5055558-4 6.35 x 3.18 1.57-3.18 8.13 6.99 3.18 6.35 without screw 6-32 55323-5 5055323-5 .250 x .125 .062-.125 .320 .275 .125 .250 6 position with screw 6-32 55323-9 5055323-9 6.35 x 3.18 1.57-3.18 14.48 6.99 3.18 6.35 without screw 6-32 55323-6 5055323-6 .250 x .125 .062-.125 .570 .275 .125 .250 10 position with screw 6-32 1-55323-0 1-5055323-0 for high current and faston taps use with hand press 677430-1 recommended pc board layout drilled hole diameter ? 1.60 0.03 [.063 .001 ] cu thickness ? 0.03-0.08 [.001-.003] snpb thickness ? 0.004 min. [.0002 min.] finished hole ? 1.36-1.54 [.054-.061] after reflow ? 1.36-1.54 [.054-.061] type a b c 4 position 10.16 5.08 5.08 .400 .200 .200 6 position 10.16 2.54 5.08 .400 .100 .200 i? 5.08 5.08 .200 .200 ii ? 2.54 5.08 .100 .200 iii 10.16 5.08 5.08 .400 .200 .200 iv 7.62 2.54 7.62 .300 .100 .300 c a b material and finish contact ?copper alloy, post plated bright tin-lead or tin plated screw ?stainless steel, passivated electrical and mechanical characteristics resistance ? 2 milliohms, max. (stud hole to action pin contact) insertion force ? 40 lbs. [177.9n] max. per pin retention force ? 7 lbs. [31.1n] min. per pin high current* power taps *up to 20 amps material and finish contact ? phosphor bronze, tin-lead or tin plated screw ? stainless steel, passivated washer ? stainless steel electrical and mechanical characteristics current rating ? 20 amps max. insertion force ? 40 lbs. [180n] max. per pin retention force ? 7 lbs. [30n] min. per pin 11.43 [.450] screws (6-32 x 1/4) 0.64 x 0.89 [.025 x .035] 4.57 [.180] b a c d anti-rotation embossments d b a c 6.35 [.250] screws (m4) size pcb dimensions description part number thickness abcd tin lead tin 4 position 1.57-3.18 9.09 10.95 5.08 10.16 with screw, washer 213815-1 5213815-1 .062-.125 .358 .431 .200 .400 without screw 216906-1 1 ? 6 position 1.57-3.18 9.09 10.95 2.54 10.16 with screw, washer 213816-1 5213816-1 .062-.125 .358 .431 .100 .400 without screw 216907-1 1 ? 1 no anti-rotation embossments featured on high current taps. therefore, if application requires product supplied without washer and screw, use of lock-washers with a high surface contact area are strongly recommended. note: part numbers are rohs compliant except: indicates ?5 of 6 compliant? (lead in solderable interface only). metric dimensions are millimeters over inches
cable mounted products 171 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power taps (continued) *up to 5 amps per pin mating connectors faston receptacles material and finish contact ? phosphor bronze, post plated tin-lead or tin plated screw ? stainless steel, passivated washer ? stainless steel electrical and mechanical characteristics current rating ? 5 amps max. per pin insertion force ? 40 lbs. [180n] max. per pin for recommended pc board layout, see page 170. ii iii iv v b b a d a iii b a i b a c d b a c style pcb dimensions description part receptacle thickness abcd number mating i 1.39 x 1.54 13.50 10.75 18.50 2.54 2.8 x 0.80 tab with hole 338429-2 . positive lock .055 x .061 .531 .423 .728 .100 .110 x .031 ii 1.57 x 3.18 5.08 13.49 ?? 6.35 x 0.81 tab with hole 216926-1 . positive lock .062 x .125 .200 .531 .250 x .032 iii 1.57 x 3.18 2.54 13.49 ?? 6.35 x 0.81 tab with hole 216843-1 . positive lock .062 x .125 .100 .531 .250 x .032 1-6.35 x 0.81 ta b with hole iv 1.57 x 3.18 10.16 5.08 13.49 10.95 .250 x .032 without washer 216905-1 1 positive lock .062 x .125 .400 .200 .531 .431 2-2.79 x 0.81 ta b without screw .110 x .032 v 3.18 7.62 2.54 12.32 12.70 2-6.35 x 0.81 ta b with dimple 167892-3 2 faston rcpt. .125 .300 .100 .485 .500 .250 x .032 with hole 167892-6 2 positive lock 1 no anti-rotation embossments featured on high current taps. therefore, if application requires product supplied without washer and screw, use of lock- washers with a high surface contact area are strongly recommended. 2 phosphor bronze, post plated matte tin note: all part numbers are rohs compliant. metric dimensions are millimeters over inches b a d c
cable mounted products 172 catalog 1773096 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 2-10 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 01-800-733-8926 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 52-55-1106-0803 uk: 44-(0)8002-67666 power connectors & interconnection systems amp power taps (continued) note: all part numbers are rohs compliant. extraction tool part number 68380-1 impact tool (ref) insertion tip low-profile power distribution tap (ref) for standard threaded taps only recommended pc board layout drilled hole diameter ? .0453 .001 [1.15 0.03 ] after plating .037-.043 [0.94-1.09] after reflow ? .036-.043 [0.91-1.09] installation and extraction tooling impact insertion tool number 313102-1 (insertion tip no. 58133-1 required) size dimensions abc .300 x .100 .300 .100 .400 7.62 x 2.54 7.62 2.54 10.16 10 position .250 x .125 .250 .125 .250 6.35 x 3.18 6.35 3.18 6.35 6 position 250 x .125 .250 .125 .500 6.35 x 3.18 6.35 3.18 12.7 10 position pc board (ref) c a b for high current and faston taps use with hand press 677430-1 recommended pc board layout drilled hole diameter ? .063 .001 [1.60 0.03 ] cu thickness ? .001-.003 [0.03-0.08] snpb thickness ? .0002 min. [0.004 min.] finished hole ? .055-.061 [1.39-1.54] after reflow ? .054-.061 [1.36-1.54] type part number upper tool lower tool high current 4 & 6 positions 216906-1 432848-1 433600-2 or 216907-1 432130-2 high current style i, ii 216926-1 432845-1 433600-2 or 216843-1 432130-2 high current style iii 216905-1 432847-1 433600-2 or 432130-2 high current style iv 5167892-3 432849-1 433600-2 or 167892-6 432130-2 installation tooling type a b c 4 position .400 .200 .200 10.16 5.08 5.08 6 position .400 .100 .200 10.16 2.54 5.08 i? .200 .200 5.08 5.08 ii ? .100 .200 2.54 5.08 iii .400 .200 .200 10.16 5.08 5.08 iv .300 .100 .300 7.62 2.54 7.62 c a b application tooling/ pcb layout

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